FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Technical Data

1004E ENGINE ASSEMBLY INSPECTION AND REPAIRS

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Value - daNmFasteningComponentØ  Validity
(engine crankcase side) 4.5 -5.5BoltLOWER CRANKCASEM142.8 JTD 8V
(engine crankcase side) 4.5 -5.5BoltLOWER CRANKCASEM142.8 JTD 8V
4,5 - 5,5 + 63°BoltCONNECTING ROD CAPSM122.8 JTD 8V
1,8BoltOIL SUMPM82.8 JTD 8V
2.5BoltDRIVE BELT FIXED TENSIONER MOBILE VARIOUSM82.8 JTD 8V
(injector side) 5.0BoltCOOLANT PUMPM102.8 JTD 8V
2.5BoltFIXED TENSIONERM82.8 JTD 8V
2.5BoltFIXED TENSIONERM82.8 JTD 8V
6,0 + 6,0 + 180°BoltCYLINDER HEADM122.8 JTD 8V
(engine crankcase side) 2.5BoltREAR COVER CRANKSHAFTM82.8 JTD 8V
(engine crankshaft side) 2.7 -3.3 + 90°BoltFLYWHEEL (MECH.)M122.8 JTD 8V
(Engine crankshaft side) 13.6 -16.8BoltCLUTCH ASSEMBLYM122.8 JTD 8V
(engine crankcase side) 2.3BoltFRONT COVER CRANKSHAFTM82.8 JTD 8V
T.T
(crankshaft side) 20BoltCRANKSHAFT PULLEYM202.8 JTD 8V
1,0BoltCAM COVERM62.8 JTD 8V
2,6 - 3,2NutINJECTORS(DIESEL)M62.8 JTD 8V
(Manifold end) 2.6 - 3.2ConnectorPIPE FUEL MANIFOLD TO INJECTORSM142.8 JTD 8V
(Injector end) 1.9 -2.3ConnectorPIPE FUEL MANIFOLD TO INJECTORSM122.8 JTD 8V
(Pressure pump end) 1.9 - 2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM122.8 JTD 8V
(Fuel manifold end) 2.6 - 3.2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM142.8 JTD 8V
2,5NutINLET MANIFOLDM82.8 JTD 8V
2.5FillerENGINE CRANKCASE-2.3 JTD 16V
1.7Tapered plugENGINE CRANKCASE3/8" X 102.3 JTD 16V
4.2Male plugENGINE CRANKCASEM14 X 1.52.3 JTD 16V
(Draining water) 2.0PlugENGINE CRANKCASEM14 X 1.52.3 JTD 16V
(Level sensor) 1.0PlugENGINE CRANKCASEM12 X 1.252.3 JTD 16V
1.5BoltPHONIC WHEEL ON CRANKSHAFTM6 X 12.3 JTD 16V
(Inner side) 5 + 60° + 60°BoltENGINE CRANKCASE-2.3 JTD 16V
(Outer side) 3BoltENGINE CRANKCASE-2.3 JTD 16V
(Inner side) 5 + 60° + 60°BoltENGINE CRANKCASE-2.3 JTD 16V
(Outer side) 3BoltENGINE CRANKCASE-2.3 JTD 16V
4 + 60°BoltCONNECTING ROD CAP FASTENERS-2.3 JTD 16V
1.0BoltOIL SECTION PUMPM6 X 12.3 JTD 16V
2.5BoltOIL SUMPM8 X 1.252.3 JTD 16V
1.0BoltOIL SUMPM6 X 12.3 JTD 16V
1.0BoltENGINE OIL PUMPM6 X 12.3 JTD 16V
5BoltRIGID ENGINE MOUNT, TIMING SIDEM10X1.52.3 JTD 16V
2.5BoltCOOLANT PUMPM8 X 1.252.3 JTD 16V
1.0BoltCOOLANT PUMPM6 X 12.3 JTD 16V
8.0ConnectorENGINE OIL HEAT EXCHANGERM22 X 1.52.3 JTD 16V
2.5-CARTRIDGE OIL FILTERM22 X 1.52.3 JTD 16V
2.5-CARTRIDGE OIL FILTERM22 X 1.52.3 JTD 16V
2.5BoltINJECTION PUMP TIMINGM8 X 1.252.3 JTD 16V
7.0NutPRESSURE PUMP CONTROL PULLEYM14 X 1.52.3 JTD 16V
3.0BoltFLYWHEEL (MECH.)M12 X 1.252.3 JTD 16V
2.7BoltCLUTCH ASSEMBLYM8 X 1.252.3 JTD 16V
35BoltENGINE ASSEMBLYM18 X 1.52.3 JTD 16V
(Centre fastening) 10 + 90° + 90°BoltCYLINDER HEAD-2.3 JTD 16V
(Side fastening) 5 +60° +60°BoltCYLINDER HEAD-2.3 JTD 16V
11,5BoltCYLINDER HEAD EXTENSIONM12X1.252.3 JTD 16V
2.5BoltFIXED TENSIONERM8 X 1.252.3 JTD 16V
3.6BoltMOBILE TIMING TENSIONERM82.3 JTD 16V
2.5BoltINLET MANIFOLDM8 X 1.252.3 JTD 16V
2.5BoltINJECTORS(DIESEL)M8 X 1.252.3 JTD 16V
2.5BoltINJECTOR FUEL MANIFOLD (DIESEL)M8 X 1.252.3 JTD 16V
2.3ConnectorPIPE FUEL MANIFOLD TO INJECTORSM12 X 1.52.3 JTD 16V
2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14X1.52.3 JTD 16V
4ConnectorINJECTOR FUEL MANIFOLD (DIESEL)M162.3 JTD 16V
1.0BoltENGINE OIL VAPOUR SEPARATORM6 X 12.3 JTD 16V
1.0BoltTIMING BELT PROTECTIVE COVER(S)M6 X 12.3 JTD 16V
Value - daNmFasteningComponentØ  Validity
(engine crankcase side) 4.5 -5.5BoltLOWER CRANKCASEM142.8 JTD 8V
(engine crankcase side) 4.5 -5.5BoltLOWER CRANKCASEM142.8 JTD 8V
4,5 - 5,5 + 63°BoltCONNECTING ROD CAPSM122.8 JTD 8V
1,8BoltOIL SUMPM82.8 JTD 8V
(injector side) 5.0BoltCOOLANT PUMPM102.8 JTD 8V
2.5BoltFIXED TENSIONERM82.8 JTD 8V
2.5BoltFIXED TENSIONERM82.8 JTD 8V
6,0 + 6,0 + 180°BoltCYLINDER HEADM122.8 JTD 8V
(engine crankcase side) 2.5BoltREAR COVER CRANKSHAFTM82.8 JTD 8V
(engine crankshaft side) 2.7 -3.3 + 90°BoltFLYWHEEL (MECH.)M122.8 JTD 8V
(Engine crankshaft side) 13.6 -16.8BoltCLUTCH ASSEMBLYM122.8 JTD 8V
(engine crankcase side) 2.3BoltFRONT COVER CRANKSHAFTM82.8 JTD 8V
(cylinder head side) 2.5NutMOBILE TIMING TENSIONERM82.8 JTD 8V
(crankshaft side) 20BoltCRANKSHAFT PULLEYM202.8 JTD 8V
1,0BoltCAM COVERM62.8 JTD 8V
2,6 - 3,2NutINJECTORS(DIESEL)M62.8 JTD 8V
(Manifold end) 2.6 - 3.2ConnectorPIPE FUEL MANIFOLD TO INJECTORSM142.8 JTD 8V
(Injector end) 1.9 -2.3ConnectorPIPE FUEL MANIFOLD TO INJECTORSM122.8 JTD 8V
(Pressure pump end) 1.9 - 2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM122.8 JTD 8V
(Fuel manifold end) 2.6 - 3.2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM142.8 JTD 8V
2,5NutINLET MANIFOLDM82.8 JTD 8V
Value - daNmFasteningComponentØ  Validity
1,0BoltPISTON COOLING NOZZLES-2.0 JTD 8V
4,0PlugCRANKCASE AND COMPONENTS-2.0 JTD 8V
3,0Oil pressure sensorCRANKCASE AND COMPONENTS-2.0 JTD 8V
2,7Oil level sensorCRANKCASE AND COMPONENTS-2.0 JTD 8V
2,5 + 60°BoltMAIN BEARINGS-2.0 JTD 8V
2,5 + 60°BoltMAIN BEARINGS-2.0 JTD 8V
2,1 + 74°BoltBIG END BEARINGS-2.0 JTD 8V
1BoltENGINE OIL PUMP-2.0 JTD 8V
1,5BoltFRONT COVER CRANKSHAFT-2.0 JTD 8V
1,6BoltOIL SUMP-2.0 JTD 8V
4,8BoltFLYWHEEL (MECH.)-2.0 JTD 8V
2,0 + 6,0 + 220°BoltCYLINDER HEAD-2.0 JTD 8V
1,0BoltCAM COVER-2.0 16V, 2.0 JTD 8V
1,5BoltCOOLANT PUMP-2.0 JTD 8V
4.3BoltFIXED TENSIONER-2.0 JTD 8V
2BoltINJECTION PRESSURE PUMP MOUNT-2.0 JTD 8V
2,3BoltINJECTOR FUEL MANIFOLD (DIESEL)-2.0 JTD 8V
2,0ConnectorPIPE FUEL MANIFOLD TO INJECTORS-2.0 JTD 8V
2,0ConnectorPIPE FUEL MANIFOLD TO INJECTORS-2.0 JTD 8V
2,3BoltPRESSURE PUMP-2.0 JTD 8V
2,3BoltPRESSURE PUMP-2.0 JTD 8V
2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLD-2.0 JTD 8V
2,0BoltPRESSURE PUMP CONTROL PULLEY-2.0 JTD 8V
2,0BoltTIMING DRIVEN PULLIES-2.0 JTD 8V
2,3BoltMOBILE TIMING TENSIONER-2.0 JTD 8V
2,0BoltRIGID ENGINE MOUNT, TIMING SIDE-2.0 JTD 8V
4,5BoltRIGID ENGINE MOUNT, TIMING SIDE-2.0 JTD 8V
4,0 + 51°BoltCRANKSHAFT PULLEY-2.0 16V, 2.0 JTD 8V
2,0NutTHERMOSTAT-2.0 JTD 8V
2,0BoltTHERMOSTAT-2.0 JTD 8V
1,8BoltENGINE FLUID INTAKE FITTING-2.0 JTD 8V
2,3BoltINLET MANIFOLD-2.0 JTD 8V
2,3NutINLET MANIFOLD-2.0 JTD 8V
2,0NutEXHAUST MANIFOLD/S-2.0 JTD 8V