FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Descriptions

CONSTRUCTION SPECIFICATIONS

Engines: 2.0 16V
Equipment / version codes: Methane [212], GPL [B73]
Engines: 2.0 16V

FUEL TANK

The 80 litre capacity fuel tank is made out of plastic.It is equipped with a flexible filler fitting and includes a seat for installation of the fuel pump assembly. It is also equipped with seats for housing fuel evaporation control system components.
Manual illustration 244000166

ELECTRIC FUEL PUMP

The pump is housed inside the tank in a special cradle and contains a mesh filter on the intake side. The pump used in this system is volumetric type. It houses a cut-off valve and a pressure relief valve set to a value of 6.5 ± 0.5 bar that by-passes the output to the input when high pressures occur to prevent the electrical motor from overheating. Operating voltage ranges from 7 to 15 volts.The pump operates at temperatures between -30 °C and +70 °C and its rated output is 140 l/h at a pressure of 2.5 bar and a supply voltage of 12V.It is supplied via a relay controlled directly by the ECU:
Manual illustration 244000167
1 - Electrical connectors2 - Outlet port3 - Intake port4 - Pressure relief valve5 - Check valve

INERTIA SWITCH

If the vehicle suffers an impact, the inertia switch, fitted in the engine compartment on the bulkhead near the battery, interrupts the connection to earth (a) of the fuel pump (b) and closes the solenoid valves for the canisters (c) and the pressure reduction unit and, as a result, the supply to both systems is interrupted.
Manual illustration 244000168
The inertia switch consists of a steel ball fitted in a housing (tapered seat) and maintained in position by the attractive force of a permanent magnet.In the case of violent vehicle impact, the ball is released from the magnetic detent and opens the normally closed (N.C.) electrical circuit interrupting the connection to earth of the fuel pump.Simply press the switch until it clicks home to restore the earth connection.

Intertia switch components

The following figure shows the inertia switch components,
Manual illustration 244000169
1 - Inertia switch assembly.2 - Sheath.3 - Button.4 - Upper side.5 - Engagement side.6 - Permanent magnet.7 - Permanent magnet seat.8 - Steel ball.C - Shared terminal.N.C. - Normally closed contact.N.O. - Normally open contact.