Procedures

1020D30 OIL SEAL COVER, FLY WHEEL SIDE - R + R AND REPLACE SEALS

Engines: 2.8 JTD 8V

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Removing

1. Fit the tool.

	Description	Code	Function
1	Counter-torque	1.860.741.000	Tool for preventing crankshaft rotation

2. Undo the bolts (2a) and remove the clutch (2b).

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the flywheel fixing bolts.2. Remove the tool.

	Description	Code	Function
2	Counter-torque	1.860.741.000	Tool for preventing crankshaft rotation

3. Remove the flywheel.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Remove the protective cover.2. Undo the bolts (2a) and remove the crankcase rear cover (2b) with the oil seal incorporated.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Refitting

Removing

- Fit the protective cover.- Fit the crankcase rear cover with the oil seal incorporated and tighten the fixing bolts to the recommended torque.

	Value - daNm	Fastening	Component	Ø
.	(engine crankcase side) 2.5	Bolt	REAR COVER CRANKSHAFT	M8

1. Fit the tool.

	Description	Code	Function
1	Counter-torque	1.860.741.000	Tool for preventing crankshaft rotation

2. Fit the flywheel (2a), apply thread-locking agent to the bolts (2b) and tighten them to the recommended torque using the angular tightening tool (2c).

	Description	Qty.	Component	Type	Classification
2b	LOCTITE 573		FLYWHEEL (MECH.)	Thread locking agent

	Value - daNm	Fastening	Component	Ø
2b	(engine crankshaft side) 2.7 -3.3 + 90°	Bolt	FLYWHEEL (MECH.)	M12

	Description	Code	Function
2c	Torque wrench	1.860.942.000	Flwheel retaining bolt tightening

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Fit the clutch (1a) using the tool (1b)

	Description	Code	Function
1b	Clutch locating tool	1.870.402.000	Clutch installation

2. - Tighten the fixing bolts to the recommended torque.

	Value - daNm	Fastening	Component	Ø
2	(Engine crankshaft side) 13.6 -16.8	Bolt	CLUTCH ASSEMBLY	M12

3. Remove the tool.

	Description	Code	Function
3	Counter-torque	1.860.741.000	Tool for preventing crankshaft rotation

Engines: 2.8 JTD 8V

Removing

Refitting

1. Remove the protective cover.2. Undo the fixing bolts (2a) and remove the flywheel side oil seal cover.

Engines: 2.8 JTD 8V

Refitting

Removing

- Fit the flywheel side cover with the oil seal incorporated in place.- Tighten the fixing bolts and check the torque.

	Value - daNm	Fastening	Component	Ø
.	(engine crankcase side) 2.5	Bolt	REAR COVER CRANKSHAFT	M8

- Fit the protective cover.