Procedures

1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Engines: 2.8 JTD 8V

Removing

1. Position a suitable flywheel lock to stop the rotation of the crankshaft.

[symbol: 64_770]	Description	Code	Function
1	Counter-torque	1.860.741.000	Flywheel lock

2. Undo the fixing bolts (2a) and remove the engine flywheel (2b).

Engines: 2.8 JTD 8V

Refitting

Removing

Fit the flywheel to the crankshaft housing.Screw in the fixing bolts and then tighten them to torque.

[symbol: 390_774]	Value daNm	Fastening	Component	Ø
.	(engine crankshaft side) 2.7 -3.3 + 90°	Bolt	FLYWHEEL (MECH.)	M12

Remove the flywheel lock.

[symbol: 64_770]	Description	Code	Function
1	Counter-torque	1.860.741.000	Flywheel lock

Engines: 2.0 JTD 8V

Removing

Refitting

1. Position a suitable flywheel lock to stop the rotation of the crankshaft.

[symbol: 64_770]	Description	Code	Function
1	Counter-torque	1.860.846.000	Flywheel lock

2. Undo the fixing bolts (2a) and remove the engine flywheel (2b).

Engines: 2.0 JTD 8V

Refitting

Removing

Fit the flywheel to the crankshaft housing.Screw in the fixing bolts and then tighten them to torque.

[symbol: 390_774]	Value daNm	Fastening	Component	Ø
.	4.8	Bolts	FLYWHEEL (MECH.)	-

Remove the flywheel lock.

[symbol: 64_770]	Description	Code	Function
.	Counter-torque	1.860.846.000	Flywheel lock

Engines: 2.0 16V

Removing

Refitting

1. Fit a special flywheel lock that prevents the flywheel from rotating.2. Undo the retaining bolts (2a) and remove flywheel (2b).

[symbol: 64_770]	Description	Code	Function
1	Flywheel lock	1.860.161.000	Fasten the flywheel

Engines: 2.0 16V

Refitting

Removing

Position the flywheel.Tighten the fixing bolts to torque.Remove the flywheel lock.

[symbol: 64_770]	Description	Code	Function
.	Flywheel lock	1.860.161.000	Fasten the flywheel

Engines: 2.3 JTD 16V

Removing

Refitting

1. Position a suitable flywheel lock to stop the rotation of the crankshaft.

[symbol: 64_770]	Description	Code	Function
1	Counter-torque	1.860.741.000	Flywheel lock

2. Undo the fixing bolts (2a) and remove the engine flywheel (2b).

Engines: 2.3 JTD 16V

Refitting

Removing

Fit the flywheel to the crankshaft housing.Apply thread-locking agent to the fixing bolts and tighten them to the recommended torque using the special tool for angular tightening.

	Description	Qty.	Component	Type	Classification
-	LOCTITE 573	-	FLYWHEEL (MECH.)	Thread locking agent	-

[symbol: 390_774]	Value daNm	Fastening	Component	Ø
-	3 + 90°	Bolts	FLYWHEEL (MECH.)	M12 X 1.25

	Description	Code	Function
-	Torque wrench	1.895.897.001	Tightening to torque plus angle

Remove the flywheel lock.

[symbol: 64_770]	Description	Code	Function
-	Counter-torque	1.860.741.000	Flywheel lock