FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1028H54 PISTON/CYLINDER LINER - R R

Engines: 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Remove the seals (1a) from the piston using the tool (1b).
Manual illustration 244000499DescriptionCodeFunction
1bExtractor/Fitting tool1.860.183.000Extracting/fitting piston circlips
Manual illustration 244002375
Engines: 2.3 JTD 16V
1. Using a suitable tool, remove the seals (1a) then extract the gudgeon pin (1b) from the piston.2. Separate the connecting rod (2a) from the piston (2b).
Manual illustration 244002376
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Join the connecting rods to the pistons, fit the gudgeon pins and secure them using the circlips.- Fit the piston rings on the piston using the special tool with the word TOP in the correct position.
Manual illustration 244000499DescriptionCodeFunction
.Extractor/Fitting tool1.860.183.000Extracting/fitting piston circlips
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. Remove the piston rings.2. Release the pin (2a) and separate the connecting rods (2b) from the pistons (2c).
Manual illustration 244002377
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
1. Join the connecting rods with the pistons so that the number stamped on the big end (1a) is facing opposite the reference (1b) on the piston.- Fit the pistons and fasten them using the piston rings.
Manual illustration 244002378