1028H60 PISTON, PIN SET - REPLACE

Engines: 2.3 JTD 16V

Removing

Refitting

See in Op. 1028H54

Engines: 2.3 JTD 16V

Refitting

Removing

- Clean any carbon residues from the piston crown.- Check that the weight of the pistons corresponds to the recommended values.

	Subject	Value
.	PISTON SET	g
-	Weight of the pistons	705 ± 5

- Check the alignment of the connecting rods using suitable equipment; if it is not correct, replace the connecting rod.- Check that the weight difference between the connecting rods, complete with half-bearings, caps and bolts corresponds to the recommended figures.

	Subject	Value
.	CONNECTING ROD ASSEMBLY	g
-	Weight difference between connecting rods	± 15

See in Op. 1028H54

Engines: 2.8 JTD 8V

Removing

Refitting

1. Remove the piston rings.2. Release the pin (2a) and separate the connecting rods (2b) from the pistons (2c).

Engines: 2.8 JTD 8V

1. Remove the bands (1a) from the pistons using a suitable tool (1b).

Engines: 2.8 JTD 8V

Refitting

Removing

- Check the alignment of the connecting rods using suitable equipment; if it is not correct, replace the connecting rod.- Check that the weight difference between the pistons corresponds to the recommended figures.

	Subject	Value
.	Engine piston set	g
-	Weight difference between pistons	+- 5

- Check that the weight difference between the connecting rods, complete with half-bearings, caps and bolts corresponds to the recommended figures.

	Subject	Value
.	Engine connecting rod assemblies	g
-	Weight difference between connecting rods	2,5

Engines: 2.8 JTD 8V

- Fit the circlips on the pistons using a suitable tool.1. Join the connecting rods with the pistons so that the number stamped on the big end (1a) is facing opposite the reference (1b) on the piston.- Fit the pins and secure them using the circlips.