FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1040B56 FUEL RETURN LINE - R R

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.- Disconnect the negative battery terminal.1. Undo the fixing bolts (1a) and lift up the passenger compartment carpet (1b).
Manual illustration 244002643
Engines: 2.3 JTD 16V
1. Undo the fixing bolts.2. Remove the protective cover for the submerged pump housing.
Manual illustration 244002644
Engines: 2.3 JTD 16V
1. Disconnect the fuel return pipes from the rapid connector on the pump.
Manual illustration 244002645
Engines: 2.3 JTD 16V
- Raise the vehicle. Op. 7055B54 UNDER-ENGINE GUARD - R R1. Disconnect the rapid connectors (1a) joining the front and rear sections and remove the coupling (1b).2. Release the pipe from the fastening springs in the housing on the tank and remove the rear return pipe.
Manual illustration 244002646
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the rear fuel return pipe.- Position the return pipe in the housing on the tank passing it between the bodyshell and the actual tank.- Connect the front return pipe and the rear return pipe to the coupling. Op. 7055B54 UNDER-ENGINE GUARD - R R- Lower the lift.- Working from inside the passenger compartment, connect the rear return pipe to the rapid connector on the pump.- Fit the protective cover for the submerged pump housing.- Fit the passenger compartment carpet and fasten it to the bodyshell using the fixing bolts.- Connect the negative battery terminal.- Remove the vehicle from the lift.
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.- Disconnect the negative battery terminal.1. Undo the fixing bolts (1a) and lift up the passenger compartment carpet (1b).
Manual illustration 244002647
Engines: 2.0 JTD 8V
1. Undo the fixing bolts.2. Remove the protective cover for the submerged pump housing.
Manual illustration 244002648
Engines: 2.0 JTD 8V
1. Disconnect the fuel return pipes from the rapid connector on the pump.
Manual illustration 244002649
Engines: 2.0 JTD 8V
- Raise the vehicle. Op. 7055B54 UNDER-ENGINE GUARD - R R1. Disconnect the rapid connectors.2. Release the pipe from the fastening springs in the housing on the tank and remove the rear return pipe.
Manual illustration 244002650
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the rear fuel return pipe.- Position the return pipe in the housing on the tank passing it between the bodyshell and the actual tank.- Connect the rapid connectors. Op. 7055B54 UNDER-ENGINE GUARD - R R- Lower the lift.- Working from inside the passenger compartment, connect the rear return pipe to the rapid connector on the pump.- Fit the protective cover for the submerged pump housing.- Fit the passenger compartment carpet and fasten it to the bodyshell using the fixing bolts.- Connect the negative battery terminal.- Remove the vehicle from the lift.
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.- Disconnect the negative battery terminal.1. Undo the fixing bolts (1a) and lift up the passenger compartment carpet (1b).
Manual illustration 244002651
Engines: 2.8 JTD 8V
1. Undo the fixing bolts.2. Remove the protective cover for the submerged pump housing.
Manual illustration 244002652
Engines: 2.8 JTD 8V
1. Disconnect the fuel return pipes from the rapid connector on the pump.
Manual illustration 244002653
Engines: 2.8 JTD 8V
- Raise the vehicle. Op. 7055B54 UNDER-ENGINE GUARD - R R1. Disconnect the rapid connectors.2. Release the pipe from the fastening springs in the housing on the tank and remove the rear return pipe.
Manual illustration 244002654
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the rear fuel return pipe.- Position the return pipe in the housing on the tank passing it between the bodyshell and the actual tank.- Connect the rapid connectors. Op. 7055B54 UNDER-ENGINE GUARD - R R- Lower the lift.- Working from inside the passenger compartment, connect the rear return pipe to the rapid connector on the pump.- Fit the protective cover for the submerged pump housing.- Fit the passenger compartment carpet and fasten it to the bodyshell using the fixing bolts.- Connect the negative battery terminal.- Remove the vehicle from the lift.