FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1060F10 FUEL INJECTORS

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
1. Undo the bolts fixing the power assisted steering system reservoir mounting bracket.2. Remove the power assisted steering fluid reservoir, complete with bracket, from the housing.
Manual illustration 244002819
Engines: 2.3 JTD 16V
1. Disconnect the bands retaining the coolant pipe to the reservoir.2. Release the electrical connection for the coolant reservoir from the housing.3. Undo the nuts fixing the expansion tank and move it away from the work area.
Manual illustration 244002820
Engines: 2.3 JTD 16V
See in Op. 1060F36- Disconnect the electrical connections for the injectors.
Manual illustration 244000463DescriptionConnector
.InjectorN070A
Manual illustration 244000463DescriptionConnector
.InjectorN070B
Manual illustration 244000463DescriptionConnector
.InjectorN070C
Manual illustration 244000463DescriptionConnector
.InjectorN070D
1. Press the fastening springs (1a) and disconnect the fuel recirculation pipe (1b) from the injectors.2. Undo the bolts fixing the brackets.3. Using the extractor (3a) and the special tool (3b), remove the injectors (3c) from the seats in the camshaft housing.
Manual illustration 244000499DescriptionCodeFunction
3aExtractor1.870.850.000Injector removal
Manual illustration 244000499DescriptionCodeFunction
3bMallet1.840.206.001Injector removal
Manual illustration 244002821
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the injectors in the seats in the camshaft housing.- Tighten the bolts fixing the brackets.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5BoltINJECTORS(DIESEL)M8
- Fasten the recirculation pipe on the injectors using securing bands. See in Op. 1060F36- Connect the electrical connections disconnected previously.
Manual illustration 244000463DescriptionConnector
.InjectorN070A
Manual illustration 244000463DescriptionConnector
.InjectorN070B
Manual illustration 244000463DescriptionConnector
.InjectorN070C
Manual illustration 244000463DescriptionConnector
.InjectorN070D
- Fit the engine coolant reservoir and tighten the nuts fixing it to the bodyshell.- Fasten the electrical connection in the housing on the tank.- Connect the bands retaining the coolant pipes to the cylinder head and the radiator.- Fit the power assisted steering fluid reservoir complete with bracket and tighten the fixing bolts.
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
See in Op. 1016A10 See in Op. 1060F361. Disconnect the electrical connections for the injectors.
Manual illustration 244000463DescriptionConnector
1InjectorN070A
Manual illustration 244000463DescriptionConnector
1InjectorN070B
Manual illustration 244000463DescriptionConnector
1InjectorN070C
Manual illustration 244000463DescriptionConnector
1InjectorN070D
2. Disconnect the fuel recirculation pipe attachment.3. Undo the fixing bolt (3a) and remove the injector (3b).- Carry out the same operation on all the injectors
Manual illustration 244002822
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the injector in place.- Tighten the fixing bolt and check the torque.- Connect the fuel return pipe.
Manual illustration 244000463DescriptionConnector
.InjectorN070B
- Connect the electrical connection.
Manual illustration 244000463DescriptionConnector
.InjectorN070A
Manual illustration 244000463DescriptionConnector
.InjectorN070D
Manual illustration 244000463DescriptionConnector
.InjectorN070C
- Carry out the same operation on all the injectors See in Op. 1060F36 See in Op. 1016A10
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Disconnect the negative battery terminal.1. Open the fastening bands and release the heater engine coolant pipe from the housing.2. Undo the bolt securing the right rigid pipe.3. Loosen the bolts (3a) fixing the bracket (1b) to the pressure pump support.
Manual illustration 244002823
Engines: 2.0 JTD 8V
See in Op. 1060F361. Press the fastening springs (1a) and disconnect the fuel recirculation pipe (1b) from the injectors.2. Undo the bolts fixing the brackets.3. Using the extractor (3a) and the special tool (3b), remove the injectors (3c) from the seats in the camshaft housing.
Manual illustration 244000499DescriptionCodeFunction
3aExtractor1.870.850.000Injector removal
Manual illustration 244000499DescriptionCodeFunction
3bMallet1.840.206.001Gearbox drive input shaft locating ring
Manual illustration 244002824
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Check the condition of the injectors.- Position the injectors complete with brackets.- Tighten the fixing nuts to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,3NutINJECTORS(DIESEL)-
- Connect the recirculation pipe springs to the injectors. See in Op. 1060F36- Lock the bolts fixing the bracket to the pressure pump support.- Lock the bolt fixing the rigid coolant recirculation pipe.- Secure the heater engine coolant pipe in place and secure it using the bands.- Connect the negative battery terminal.