FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1060F20 PRESSURE PUMP/MANIFOLD PIPE - R R

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.1. Remove the air supply hose to the air/air heat exchanger (intercooler).
Manual illustration 244002825
Engines: 2.3 JTD 16V
1. Undo the bolts fixing the power assisted steering fluid reservoir mounting bracket.2. Disconnect the fluid pipes from the reservoir.3. Remove the power assisted steering fluid reservoir complete with bracket.
Manual illustration 244002826
Engines: 2.3 JTD 16V
1. Remove the second section of the air supply hose to the air/air heat exchanger (intercooler).
Manual illustration 244002827
Engines: 2.3 JTD 16V
1. Disconnect the electrical connection for the right front light cluster.
Manual illustration 244000463DescriptionConnector
.Right headlampF011
2. Disconnect the bands at the two ends and remove the air pipe from the air/air heat exchager to the intake manifold.
Manual illustration 244002828
Engines: 2.3 JTD 16V
1. Undo the connector for the pipe from the return manifold.2. Undo the bolt fixing the pipe to the mounting bracket.3. Undo the connector for the pipe from the pressure pump.4. Remove the pipe from the pressure pump to the fuel manifold.
Manual illustration 244002829
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the new pipe from the pressure pump to the fuel manifold.- Tighten the connectors on the pressure pump and the return manifold to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14X1.5
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12X1.5
- Fit the air pipe from the air/air heat exchanger to the intake manifold.- Connect the electrical connection for the right front light cluster.
Manual illustration 244000463DescriptionConnector
.Right headlampF011
- Fit the second section of the air supply hose to the air/air heat exchanger (intercooler).- Fit the power assisted steering fluid reservoir complete with bracket.- Connect the fluid pipes to the reservoir.- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket.- Fit the air supply hose to the air/air heat exchanger (intercooler).- Remove the vehicle from the lift.
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
See in Op. 1048B22 See in Op. 1048B14- Undo the fixing bolts (1a) and move the power assisted steering fluid reservoir assembly and mounting bracket outside of the work area.
Manual illustration 244002830
Engines: 2.8 JTD 8V
1. Undo the connectors (1a) and remove the fuel pipe (1b).
Manual illustration 244002831
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the fuel pipe in place.- Tighten the connectors checking the torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Fuel manifold end) 2.6 - 3.2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Pressure pump end) 1.9 - 2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12
- Position the power assisted steering fluid reservoir and mounting bracket and tighten the fixing bolts. See in Op. 1048B14 See in Op. 1048B22
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. Undo the connector for the pipe from the return manifold and the connector for the pipe from the pressure pump.2. Remove the pipe from the pressure pump to the fuel manifold.
Manual illustration 244002832
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the new pipe from the pressure pump to the fuel manifold.- Tighten the connectors on the pressure pump and on the return manifold to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLD-