FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1072C10 EXHAUST MANIFOLD - R + R AND REPLACE SEAL

Engines: 2.0 16V, 2.8 JTD 8V
Engines: 2.8 JTD 8V

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See in Op. 1080C10 See in Op. 1048A21 See in Op. 1080C17 See in Op. 1080C16 Op. 1080C50 PIPE CARRYING EXHAUST GAS TO E.G.R. VALVE - R + R Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R See in Op. 1084B40 See in Op. 1048B10 Op. 1076B14 EXHAUST PIPE WITH CATALYTIC CONVERTER - R R See in Op. 1064A19- At the bench.- With the assembly at the bench, position the exhaust manifold and turbocharger assembly in the vice.1. Undo the fixing nuts (1a) and separate the turbocharger (1b) from the exhaust manifold (1c).
Manual illustration 244002960
Engines: 2.8 JTD 8V

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- Replace the gasket with a new one.- Place the exhaust manifold in position on the turbo and tighten the fixing nuts checking the torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,5NutEXHAUST MANIFOLD/SM8 X 1,25
- Remove the assembly from the vice. See in Op. 1064A19 Op. 1076B14 EXHAUST PIPE WITH CATALYTIC CONVERTER - R R See in Op. 1048B10 See in Op. 1084B40 Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R Op. 1080C50 PIPE CARRYING EXHAUST GAS TO E.G.R. VALVE - R + R See in Op. 1080C16 See in Op. 1080C17 See in Op. 1048A21 See in Op. 1080C10 Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP
Engines: 2.0 16V

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1. Undo the upper nuts fixing the exhaust manifold to the cylinder head.
Manual illustration 244002961
Engines: 2.0 16V
Op. 7055B54 UNDER-ENGINE GUARD - R R1. Undo the bolt fixing the exhaust pipe to the bracket (1a), loosen the bolt securing the bracket to the gearbox (1b) and move the bracket (1c) aside.2. Undo the nuts fixing the exhaust manifold to the pipe (2a) and move the exhaust pipe (2b) aside.3. Undo the lower fixing nuts (3a) and remove the exhaust manifold (3b).
Manual illustration 244002962
Engines: 2.0 16V

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- Fit the exhaust manifold in position and tighten thelower fixing nuts checking the torque.- Tighten the nuts fixing the exhaust manifold to the exhaust pipe and check the torque.- Fit the exhaust pipe mountin bracket and tighten the fixing nuts checking the torque.- Tighten the upper nuts fixing the exhaust manifold to the cylinder head and check the torque. Op. 7055B54 UNDER-ENGINE GUARD - R R