FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1080C82 E.G.R. - VALVE HEAT EXCHANGER ASSEMBLY - CONNECTOR PIPES - R.R.

Engines: 2.0 JTD 8V
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R1. Remove the heat shield for the EGR exhaust gas recirculation pipe to the exhaust manifold.
Manual illustration 244003000
Engines: 2.0 JTD 8V
1. Undo the bolts fixing the EGR exhaust gas recirculation pipe to the exhaust manifold.
Manual illustration 244003001
Engines: 2.0 JTD 8V
- Lower the vehicle. See in Op. 1080C171. Disconnect the vacuum pipe from the EGR valve.2. Disconnect the electrical connection for the heater plugs control unit.
Manual illustration 244000463DescriptionConnector
2Heater plugs control unitM015C
3. Undo the fixing nuts (3a) and move the mounting bracket (3b) complete with solenoid valves and heater plugs control unit aside.
Manual illustration 244003002
Engines: 2.0 JTD 8V
1. Disconnect the two coolant pipes connected to the heat exchanger.2. Undo the bolts fixing the exhaust gas recirculation pipe to the intake manifold.3. Undo the bolts fixing the heat exchanger to the intake manifold.4. Undo the bolts fixing the EGR valve to the intake manifold.5. Remove the heat exchanger assembly, EGR valve and rigid pipe.
Manual illustration 244003003
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the heat exchanger assembly, EGR valve and rigid pipe in the housing on the intake manifold.- Tighten the bolts fixing the EGR valve to the intake manifold.- Tighten the bolts fixing the heat exchanger to the intake manifold.- Tighten the bolts fixing the exhaust gas recirculation pipe to the intake manifold.- Connect the two coolant pipes connected to the heat exchanger.- Fit the bracket complete with solenoid valves and heater plugs control unit.- Tighten the fixing nuts.- Connect the electrical connection for the heater plugs control unit.
Manual illustration 244000463DescriptionConnector
.Heater plugs control unitM015C
- Connect the vacuum pipe to the EGR valve. See in Op. 1080C17- Tighten the bolts fixing the EGR exhaust gas recirculation pipe to the exhaust manifold.- Fit the heat shield for the EGR exhaust gas recirculation pipe to the exhaust manifold. Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.