FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1088B20 ENGINE COOLING RADIATOR - R + R

Engines: 2.0 JTD 8V, 2.3 JTD 16V
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift. Op. 7055B54 UNDER-ENGINE GUARD - R R See in Op. 1088E12 See in Op. 1088E131. Disconnect the recirculation pipe from the engine coolant reservoir.
Manual illustration 244003097
Engines: 2.0 JTD 8V
1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.
Manual illustration 244003098
Engines: 2.0 JTD 8V
1. Undo the fixing bolts.2. Remove the front grille.
Manual illustration 244003099
Engines: 2.0 JTD 8V
1. Working via the front grille compartment, undo the bolts fixing the plastic guard to the radiator.2. Undo the upper radiator retaining bolts.3. Remove the engine cooling radiator from the upper part of the engine bay.
Manual illustration 244003100
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the engine cooling radiator in the upper part of the engine bay.- Tighten the bolts securing the upper radiator brackets to the beam to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Beam) 2BoltsENGINE RADIATORM8
- Tighten the bolts securing the upper radiator brackets to the radiator to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Radiator) 2BoltsENGINE RADIATORM8
- Working via the front grille compartment, tighten the bolts fixing the plastic guard to the radiator.- Fit the front grille and tighten the bolts.- Connect the upper and lower cooloant sleeves to the radiator.- Connect the recirculation pipe to the engine coolant reservoir. See in Op. 1088E13 See in Op. 1088E12 Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 7055B54 UNDER-ENGINE GUARD - R R
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift. Op. 7055B54 UNDER-ENGINE GUARD - R R See in Op. 1088E12 See in Op. 1088E131. Disconnect the recirculation pipe from the engine coolant reservoir.
Manual illustration 244003101
Engines: 2.3 JTD 16V
1. Undo bolts (1a) securing air heat exchanger upper bracket (1b) to the upper beam.2. Raise the air heat exchanger and remove.
Manual illustration 244003102
Engines: 2.3 JTD 16V
1. Disconnect the coolant lower sleeve (1a) and upper sleeve (1b) from the radiator and drain the engine coolant system.
Manual illustration 244003103
Engines: 2.3 JTD 16V
1. Undo the upper radiator retaining bolts.2. Remove the engine cooling radiator from the upper part of the engine bay.
Manual illustration 244003104
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the engine cooling radiator in the upper part of the engine bay.- Tighten the bolts securing the upper radiator brackets to the beam to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Beam) 2BoltsENGINE RADIATORM8
- Tighten the bolts securing the upper radiator brackets to the radiator to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Radiator) 2BoltsENGINE RADIATORM8
- Connect the upper and lower cooloant sleeves to the radiator.- Fit the air-air heat exchanger in its seat and tighten the bolt securing the bracket to the beam to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.(Beam) 2BoltINTERCOOLERM8
- Connect the recirculation pipe to the engine coolant reservoir. See in Op. 1088E13 See in Op. 1088E12 Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 7055B54 UNDER-ENGINE GUARD - R R