FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1088C14 WATER PUMP - R + R WITH DRIVE BELT REMOVED

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER1. Undo the nuts (1a) fixing the rigid pipe (1b) to the water pump (1c).
Manual illustration 244003107
Engines: 2.8 JTD 8V
1. Undo the fixing bolts (1a) and remove the water pump (1b).
Manual illustration 244003108
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Place the water pump in position and tighten the bolts checking the torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.5BoltCOOLANT PUMPM10 X 1.25
- Tighten the nuts fixing the rigid pipe to the water pump checking the torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,5NutCOOLANT PUMP RIGID INLET PIPEM8 X 1,25
Op. 5530A14 ALTERNATOR - R+R FOR VERSIONS WITH AIR CONDITIONER
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position a suitable container for collecting the coolant.- Disconnect the lower sleeve from the radiator and drain the engine coolant.- Recover any coolant that emerges.1. Undo the bolts fixing the water pump to the crankcase.2. Remove the water pump complete with O-ring underneath.
Manual illustration 244003109
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Replace the O-ring before refitting the water pump.- Fit the water pump tightening the fixing bolts to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.1,5BoltsCOOLANT PUMP-
- Connect the lower sleeve to the radiator and drain the engine coolant.
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
See in Op. 1060E30 See in Op. 1060E101. Undo the retainining bolt.2. Remove the timing belt fixed tensioner.
Manual illustration 244003110
Engines: 2.3 JTD 16V
- Position a suitable container for collecting the coolant.- Disconnect the lower sleeve from the radiator and drain the engine coolant.- Recover any coolant that emerges.1. Undo the bolts securing the mount to the cylinder block/crankcase.2. Remove the pressure pump mount complete with coolant pump.
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the pressure pump mount complete with coolant pump.- Tighten the bolts securing the mount to the cylinder block/crankcase to the recommended torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5BoltCOOLANT PUMPM8
Manual illustration 244000559Value - daNmFasteningComponentØ  
.1BoltCOOLANT PUMPM6
- Connect the lower sleeve to the radiator and drain the engine coolant.- Fit the fixed timing belt tensioner and tighten the retaining bolt to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5BoltDRIVE BELT FIXED TENSIONER MOBILE VARIOUSM8
See in Op. 1060E10 See in Op. 1060E30
Engines: 2.0 16V

RemovingManual illustration 20

RefittingManual illustration 21
1. Undo the fixing bolts.2. Remove the water pump.
Manual illustration 244003111
Engines: 2.0 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Clean the contact surfaces between the water pump and the crankcase.- Apply sealant to the contact surface between the water pump and the crankcase.
Manual illustration 244000495DescriptionQty.ComponentTypeClassification
.Dow Corning 7091-COOLANT PUMPSilicone sealant-
- Fit the water pump.- Tighten the bolts fixing the water pump.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.1,2BoltCOOLANT PUMP-