FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1810A24 CLUTCH - R + R WITH GEARBOX REMOVED

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V

RemovingManual illustration 20

RefittingManual illustration 21
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
Manual illustration 244003244
Engines: 2.0 16V

RefittingManual illustration 21

RemovingManual illustration 20
1. Remove the thrust bearing (1b) from the clutch using the tool (1a).
Manual illustration 244000499DescriptionCodeFunction
1aExtractor1.870.840.000Thrust bearing removal
Manual illustration 244003245
Engines: 2.0 16V
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.2. If the linings are excessively worn, the complete driven disc must be replaced.
Manual illustration 244003246
Engines: 2.0 16V
1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.
Manual illustration 244000499DescriptionCodeFunction
1Clutch locating tool1.875.029.000Driven plate locating
Manual illustration 244003247
Engines: 2.0 16V
- Tighten the bolts fixing the clutch to the flywheel to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.3.2BoltCLUTCH ASSEMBLYM8
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. Fit the flywheel lock.
Manual illustration 244000499DescriptionCodeFunction
1Counter-torque1.860.846.000Flywheel lock
2. Undo the bolts (2a) and remove the pressure plate and the clutch disc (2b).
Manual illustration 244003248
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.2. If the linings are excessively worn, the complete driven disc must be replaced.
Manual illustration 244003249
Engines: 2.0 JTD 8V
- Fit the driven disc and the pressure plate and align them using the clutch centering tool.
Manual illustration 244000499DescriptionCodeFunction
.Clutch locating tool1.875.086.000Driven plate locating
- Tighten the bolts fixing the clutch to the flywheel to torque.- Remove the flywheel lock.
Manual illustration 244000499DescriptionCodeFunction
.Counter-torque1.860.846.000Flywheel lock
Engines: 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. Undo the bolts (1a) and remove the pressure plate and the clutch disc (1b).
Manual illustration 244003250
Engines: 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
1. Remove the thrust bearing (1b) from the clutch using the tool (1a).
Manual illustration 244000499DescriptionCodeFunction
1aExtractor1.870.840.000Thrust bearing removal
Manual illustration 244003251
Engines: 2.3 JTD 16V, 2.8 JTD 8V
1. If there are signs of wear, overheating or deep grooves on the pressure plate, replace the assembly.2. If the linings are excessively worn, the complete driven disc must be replaced.
Manual illustration 244003252
Engines: 2.3 JTD 16V, 2.8 JTD 8V
1. Fit the driven disc and the pressure plate and align them using the clutch centering tool.
Manual illustration 244000499DescriptionCodeFunction
1Clutch locating tool1.875.029.000Driven plate locating
Manual illustration 244003253
Engines: 2.3 JTD 16V, 2.8 JTD 8V
- Tighten the bolts fixing the clutch to the flywheel to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.3.2BoltCLUTCH ASSEMBLYM8