FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

2410A53 VISCOUS JOINT - REVISION ON DISCONNECTED ASSEMBLY

Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]

RemovingManual illustration 20

RefittingManual illustration 21
Op. 2410A18 TRANSMISSION WITH JOINTS INCLUDED - R.R. Op. 2410A51 VISCOUS JOINT (ASSEMBLY) - R.R.1. Undo the fixing bolts (1a) and remove the viscous coupling flange (1b).
Manual illustration 244005547
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Withdraw the viscous coupling from its seat and remove.
Manual illustration 244005548
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Removal of the above parts should be treated as a destructive operation.1. Remove bearing (1a) and its oil seal (1b) from the viscous coupling mount.
Manual illustration 244005549
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Work on the viscous coupling flange removed previously.1. Remove the retaining spring.2. Separate flange (2a) from cover (2b), recovering dust sealing ring (2c).
Manual illustration 244005550
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Removal of the above parts should be treated as a destructive operation.- Work from the side of the cover with the smaller circumference.1. Remove the oil sealing ring.2. Remove bearing (2a) from cover (2b).
Manual illustration 244005551
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Removal of the above parts should be treated as a destructive operation.- Work from the side of the cover with the larger circumference.1. Remove the oil sealing ring.2. Remove bearing (2a) from cover (2b).
Manual illustration 244005552
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]

RefittingManual illustration 21

RemovingManual illustration 20
1. Position the viscous coupling mount (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).
[symbol: TOOLS 05.jpg]DescriptionCodeFunction
1cFitting tool1.875.089.000Fitting the bearing
Manual illustration 244005554
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the new oil ring (1a) in its seat on the viscous coupling using an appropriate fitting tool (1b).
[symbol: TOOLS 06.jpg]DescriptionCodeFunction
1bFitting tool1.870.899.800Fitting the oil seal
Manual illustration 244005556
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Work on the viscous coupling flange cover.- Work from the side of the cover with the larger circumference.1. Position the viscous coupling flange cover (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).
[symbol: TOOLS 07.jpg]DescriptionCodeFunction
1cFitting tool1.870.100.002Fitting the bearing
Manual illustration 244005558
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the new oil ring (1b) in its seat on the viscous coupling flange cover (1a) using an appropriate fitting tool (1c).
[symbol: TOOLS 08.jpg]DescriptionCodeFunction
1cFitting tool1.860.990.000Fitting the oil seal
Manual illustration 244005560
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
- Work from the side of the cover with the smaller circumference.1. Position the viscous coupling flange cover (1a) on the press working surface, fit the new bearing (1b) in its seat using an appropriate fitting tool (1c).
[symbol: TOOLS 09.jpg]DescriptionCodeFunction
1cFitting tool1.875.089.000Fitting the bearing
Manual illustration 244005562
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the new oil ring (1b) in its seat on the viscous coupling flange cover (1a) using an appropriate fitting tool (1c).
[symbol: TOOLS 10.jpg]DescriptionCodeFunction
1cFitting tool1.860.990.000Fitting the oil seal
Manual illustration 244005564
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the oil sealing ring (1a) on flange (1b) and press-fit the flange in the cover (1c).- Fit the retaining clip in its seat on the flange.
Manual illustration 244005565
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the viscous coupling in its seat on the mount.
Manual illustration 244005566
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
1. Fit the flange with cover (1a) in its seat on the viscous coupling mount and tighten the bolts (1b).
Manual illustration 244005567
Engines: 2.0 16V, 2.8 JTD 8V
Equipment / version codes: 4X4 [4x4]
Op. 2410A51 VISCOUS JOINT (ASSEMBLY) - R.R. Op. 2410A18 TRANSMISSION WITH JOINTS INCLUDED - R.R.