FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

3310A38 FRONT BRAKE CALIPER, REMOVED (ONE) L/H OR R/H - OVERHAUL

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. Direct a jet of compressed air into the brake fluid inlet port (1a) to remove the small piston (1b) from the caliper casing, inserting a spacer between the piston and the reaction lug to prevent the small pistons from coming out completely.
Manual illustration 244003802
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. The pistons (1a) and the caliper casing (1b) should not show signs of abrasion or seizing or else the caliper complete with pistons has to be replaced.2. In any case the protective boot (2a) and the seals (2b) always have to be replaced.
Manual illustration 244003803
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- After having lubricated the new seals with the grease supplied in the spares kit, fit them in the seats in the caliper unit.1. Before fitting the piston (1a) in the caliper casing, position the protective boot (1b) in the housing in the caliper casing. Insert the piston gradually, taking care not to damage to the protective boot or the seal.- Make sure that the protective boot is correctly fitted on the housing in the piston.- Allow any air trapped under the dust boots to escape.- Lubricate the parts concerned with brake fluid before the definitive fitting.
Manual illustration 244003804
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Check that the brakes are working.