FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

3310A50 FRONT BRAKE DISCS R R

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.- Remove the front wheel.1. Disconnect the bands (1a) for the brake pipes from the supports (1b).2. Undo the two bolts fixing the caliper to the steering knuckle.3. Release the brake caliper from the disc.
Manual illustration 244005634
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Position the brake caliper unit in the wheel housing and secure it without detaching the brake pipes.
Manual illustration 244003805
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts.2. Remove the brake disc.
Manual illustration 244003806
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. The minimum permitted thickness for the brake disc after wear is given below; if the figure is below this, the disc should be replaced.- If there is deterioration or deep grooves, the surfaces of the brake disc can be skimmed using a grinding machine. when the operation is completed the thickness of the brake disc should not be less than the one given below.
Manual illustration 244000504SubjectValue
.Front brake discsmm
-Minimum thickness after grinding22.9
Manual illustration 244000504SubjectValue
.Front brake discsmm
-Minimum permitted thickness after wear21.9
Manual illustration 244000504SubjectValue
.Front brake discsmm
-Nominal thickness24.2 ÷ 23.9
- Disc with outer diameter of 280 mm or 300 mm and thickness of 24 mm.
Manual illustration 244003807
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Clean the hub flange where the disc is fitted.1. Place the brake disc in position.2. Tighten the fixing bolts to the recommended torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.1.1 - 2.0BoltFRONT BRAKE DISCSM8
Manual illustration 244003808
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Check the brake disc non alignment in relation to the rotation axis, this figure should be measured about 2 mm from the outer edge of the disc.
Manual illustration 244000504SubjectValue
.Front brake discsmm
-Brake disc non alignment< 0.15
Manual illustration 244003809
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Place the caliper assembly and brake pads in position.- Tighten the new bolts fixing the brake caliper unit.- Connect the brake pipe bands to the supports.- Refit the wheel.- Remove the vehicle from the lift.- Check that the brakes are working.