FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

3310B50 REAR BRAKE DISCS R R

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Remove the rear wheel.1. Release the protective boot.2. Undo the brake caliper fixing bolts.
Manual illustration 244003818
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Remove the brake caliper (1a) from the work area taking care not to damage the oil pip (1b).
Manual illustration 244003819
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. If necessary, remove the brake pads (1), then unto the bolts (1b) and remove the brake back plate (1c).
Manual illustration 244003820
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts.2. Remove the brake disc.
Manual illustration 244003821
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. The minimum permitted thickness for the brake disc after wear is given below; if the figure is below this, the disc should be replaced.- If there is deterioration or deep grooves, the surfaces of the brake disc can be skimmed using a grinding machine. when the operation is completed the thickness of the brake disc should not be less than the one given below.- Disc with outer diameter of 280 mm or 300 mm and thickness of 16 mm.
Manual illustration 244000504SubjectValue
.Rear brake discsmm
-Nominal thickness16.2 ÷ 15.9
Manual illustration 244000504SubjectValue
.Rear brake discsmm
-Minimum thickness after grinding14.55
Manual illustration 244000504SubjectValue
.Rear brake discsmm
-Minimum permitted thickness after wear14.2
Manual illustration 244003822
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Clean the hub flange where the disc is fitted.1. Place the brake disc in position.2. Tighten the fixing bolts to the recommended torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.1.1 - 2.0BoltFRONT BRAKE DISCSM8
Manual illustration 244003823
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Check the brake disc non alignment in relation to the rotation axis, this figure should be measured about 2 mm from the outer edge of the disc.
Manual illustration 244000504SubjectValue
.Rear brake discsmm
-Brake disc non alignment< 0.15
Manual illustration 244003824
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- If removed, position the brake back plate and tighten the new bolts.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.17 -25 daNmBoltREAR BRAKE CALIPER BRACKETM14x1.5
- Place the brake caliper and brake pads in position.- Tighten the new brake caliper fixing bolts.- Fit the protective boots.- Refit the wheel.- Remove the vehicle from the lift.- Check that the brakes are working.