FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

3330D30 VACUUM PUMP - R+R

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
Op. 7055B54 UNDER-ENGINE GUARD - R R See in Op. 1048A21 See in Op. 1048A50 Op. 1048B16 PIPES AND/OR ELBOW BETWEEN TURBOCHARGER AND THROTTLE CASING - R.R. Op. 1048B12 RIGID PIPE CARRYING AIR BETWEEN TURBOCHARGER AND INLET MANIFOLD - R+R See in Op. 1080C171. Disconnect the electrical connection for the heater plugs control unit.
Manual illustration 244000463DescriptionConnector
1Heater plugs control unitM015C
2. Undo the nut fixing the heater plugs control unit.3. Undo the nuts fixing the bracket to the partition.4. Move the bracket complete with solenoid valves and heater plugs control unit to the side.
Manual illustration 244003872
Engines: 2.0 JTD 8V
1. Press the retaining spring (1a) and disconnect the electrical connection (1b) for the engine oil vapour pipe.
Manual illustration 244000463DescriptionConnector
1bOil vapour heating resistanceO007A
2. Disconnect the engine oil vapour pipe from the air intake pipe between the filter and the turbocharger.3. Remove the oil vapour pipe.
Manual illustration 244003873
Engines: 2.0 JTD 8V
1. Open the bands and release the heater coolant pipe.
Manual illustration 244003874
Engines: 2.0 JTD 8V
1. Disconnect the recirculation pipe from the thermostat.2. Undo the fixing bolts at the ends of the rigid pipe.- Disconnect the coolant reservoir recirculation pipe from the rigid pipe.3. Remove the rigid pipe from the housing.
Manual illustration 244003875
Engines: 2.0 JTD 8V
1. Disconnect the vacuum pipe from the brake servo.
Manual illustration 244003876
Engines: 2.0 JTD 8V
1. Undo the fixing bolts (1a) and remove the vacuum unit (1b) from the housing in the cylinder head.
Manual illustration 244003877
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
1. Lubricate and, if necessary, replace the seals (1a) and the oil filter (1b).2. Fit the vacuum unit and tighten the bolts (2a) and the nut (2b) to the recommended torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
2a4,3BoltBRAKING SYSTEM BRAKES-
Manual illustration 244000559Value - daNmFasteningComponentØ  
2b4,3NutBRAKING SYSTEM BRAKES-
Manual illustration 244003878
Engines: 2.0 JTD 8V
- Connect the vacuum pipe to the brake servo.- Fit the rigid pipe in the housing on the cylinder head.- Connect the coolant reservoir recirculation pipe to the rigid pipe and tighten the fixing bolts.- Connect the recirculation pipe to the thermostat.- Position the heater coolant pipe.- Connect the electrical connection for the engine oil vapour pipe.
Manual illustration 244000463DescriptionConnector
.Oil vapour heating resistanceO007A
- Connect the engine oil vapour pipe to the air intake pipe between the filter and the turbocharger and to the tappet cover.- Fit the bracket complete with solenoid valves and heater plugs control unit.- Tighten the nut fixing the heater plugs control unit.- Connect the electrical connection for the heater plugs control unit.
Manual illustration 244000463DescriptionConnector
.Heater plugs control unitM015C
See in Op. 1080C17 Op. 1048B12 RIGID PIPE CARRYING AIR BETWEEN TURBOCHARGER AND INLET MANIFOLD - R+R Op. 1048B16 PIPES AND/OR ELBOW BETWEEN TURBOCHARGER AND THROTTLE CASING - R.R. See in Op. 1048A50 See in Op. 1048A21 Op. 7055B54 UNDER-ENGINE GUARD - R R
Engines: 2.8 JTD 8V
See in Op. 1020D14
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
Op. 7055B54 UNDER-ENGINE GUARD - R R1. Undo the fixing bolts.2. Open the band and disconnect the pipe from the vacuum unit.3. Remove the vacuum unit from the lower part of the engine compartment.
Manual illustration 244003879
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the vacuum unit and tighten the fixing bolts.- Connect the vacuum pipe to the vacuum unit. Op. 7055B54 UNDER-ENGINE GUARD - R R