FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

3380A04 HANDBRAKE - CHECK TRAVEL

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Position the vehicle on the lift.Remove both the rear wheels.1. Working underneath the vehicle, loosen the handbrake adjustment nuts (1a), until the cable (1b) is slack.
Manual illustration 244003945
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Carry out the following three stages on both sides of the vehicle.1. Rotate the brake disc manually until one of the openings (1a) is in line with the toothed pin (1b) for the clearance recovery device.2. Insert a screwdriver (2a) and, with the assistance of an electric torch, rotate the toothed pin upwards until the end of travel position (a condition in which the shoes are touching the brake drum).3. Rotate the toothed pin (1b) by about 10 teeth in the opposite direction (downwards). This operation allows the correct clearance between the shoes and the drum to be re-established (the rotation of one of the teeth for the clearance recovery device toothed pin corresponds to a variation of 0.035 mm in the shoe diameter).
[symbol: MEASURE 01.jpg]SubjectValue
3Rear shoe adjustment device (Clearance between shoes and drum)mm 0.30 - 0.65
Manual illustration 244003947
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. With the handbrake lever in the rest position, work underneath the vehicle and tighten the adjustment nut (1a) until the lever (1b) slowly becomes detached from the end of travel position on the bracket (1c); then lock the locknut (1d).
Manual illustration 244003948
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Place the handbrake lever at the third notch starting from the rest position.1. Working underneath the vehicle, tighten the adjustment nut.
[symbol: 774.jpg]Value - daNmFasteningComponentØ  
10.25NutHANDBRAKE CABLE ADJUSTMENT DEVICE-
2. Check that when the handbrake lever is at the fourth notch the load on the grip is about 25 Kg, otherwise adjust the adjustment nut (1a) until the load is correct.3. Tighten the locknut.
Manual illustration 244003949
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Refit the rear wheels.Remove the vehicle from the lift.Check that the handbrake is working.
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Position the vehicle on the lift.Remove both the rear wheels.1. Working underneath the vehicle, loosen the handbrake adjustment nuts (1a), until the cable (1b) is slack.
Manual illustration 244003950
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. With the handbrake lever in the rest position, work underneath the vehicle and tighten the adjustment nut (1a) until the lever (1b) slowly becomes detached from the end of travel position on the bracket (1c); then lock the locknut (1d).
Manual illustration 244003951
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Place the handbrake lever at the third notch starting from the rest position.1. Working underneath the vehicle, tighten the adjustment nut.
[symbol: 774_1.jpg]Value - daNmFasteningComponentØ  
10.25NutHANDBRAKE CABLE ADJUSTMENT DEVICE-
2. Check that when the handbrake lever is at the fourth notch the load on the grip is about 25 Kg, otherwise adjust the adjustment nut (1a) until the load is correct.3. Tighten the locknut.
Manual illustration 244003952
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Refit the rear wheels.Remove the vehicle from the lift.Check that the handbrake is working.
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Equipment / version codes: Disc brakes [B51]
- Position the vehicle on the lift.- Remove both the rear wheels1. Working underneath the vehicle, loosen the handbrake adjustment nuts (1a), until the cable (1b) is slack.
Manual illustration 244006179
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Equipment / version codes: Disc brakes [B51]
- Carry out the following three stages on both sides of the vehicle.1. Rotate the brake disc manually until one of the openings (1a) is in line with the toothed pin (1b) for the clearance recovery device.2. Insert a screwdriver and, with the assistance of an electric torch, rotate the toothed pin upwards until the end of travel position (a condition in which the shoes are touching the brake drum).3. Rotate the toothed wheel (1b) by about 5 teeth in the opposite direction (downwards). This operation makes it possible to re-establish the recommended clearance between the shoes and the drum (the rotation of five teeth of the adjustment wheel corresponds to a variation in the shoe diameter of 0.15 mm). The disc thereby rotates without sticking but can produce a certain resistance.
[symbol: MEASURE 02.jpg]SubjectValue
3Clearance between shoes and drummm 0.15
Manual illustration 244006181
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Equipment / version codes: Disc brakes [B51]
1. With the handbrake lever in the rest position, work underneath the vehicle and tighten the adjustment nut (1a) until the lever (1b) slowly becomes detached from the end of travel position on the bracket (1c); then lock the locknut (1d).
Manual illustration 244006182
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Equipment / version codes: Disc brakes [B51]
- Place the handbrake lever at the third notch starting from the rest position.1. Working underneath the vehicle, tighten the adjustment nut.
[symbol: TORQUE 01.jpg]Value - daNmFasteningComponentØ  
10.25nut
2. Check that when the handbrake lever is at the fourth notch the load on the grip is about 33 Kg, otherwise adjust the adjustment nut (1a) until the load is correct.3. Tighten the locknut.
Manual illustration 244006183
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Equipment / version codes: Disc brakes [B51]
- Refit the rear wheels- Remove the vehicle from the lift.- Check that the handbrake is working.