FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

4130A10 POWER STEERING BOX - R+R - CHECK TOW-IN IF NECESSARY SEPARATELY - INCLUDES BLEEDING

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Disconnect the negative battery terminal. Op. 7055B54 UNDER-ENGINE GUARD - R R
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Position a suitable container for collecting the power assisted steering fluid from the steering box.1. Undo the connectors on the steering box (1a) and disconnect the two pipes (1b) connected to it.
Manual illustration 244003985
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolt fixing the lower shaft to the power assisted steering box pinion.
Manual illustration 244003986
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the nut fixing the track rod end to the steering knuckle.2. Extract the track rod end (2b) from the housing in the steering knuckle using the tool (2a).
Manual illustration 244000499DescriptionCodeFunction
2aHead extractor1.847.038.000Ball joint removal
Manual illustration 244003987
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts securing the power assisted steering box to the crossmember.
Manual illustration 244003988
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the fixing nut and disconnect the connecting rod for the anti-roll bar from the track control arm.2. Loosen the nut fixing the anti-roll bar in order to be able to move it outside of the working area.
Manual illustration 244003989
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Remove the power assisted steering box from the timing side wheel arch.
Manual illustration 244003990
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the power assisted steering box in the timing side wheel arch.- Tighten the nut fixing the anti-roll bar.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.5,6NutFRONT ANTI-ROLL BAR JOINTSM12
- Tighten the nut fixing the anti-roll bar connecting rod to the track control arm.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.8NutFRONT ANTI-ROLL BAR SUPPORTSM12
- Tighten the bolts securing the power assisted steering box to the crossmember to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.11BoltsPOWER STEERING BOXM12
- Reposition the track rod ends in the housings in the steering knuckle and tighten the fixing nuts to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.6.9NutADJUSTABLE LINK BALL JOINTSM16
- Tighten the nut fixing the lower shaft to the power assisted steering box pinion to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,5BoltFIXED ELEMENTS STEERING SHAFT STEERINGM8
- Connect the fluid pipes to the steering box and tighten the connectors to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.5,5NutPIPE BTWN PUMP + POWER STEERING BOXM16
Manual illustration 244000559Value - daNmFasteningComponentØ  
.6,3NutRETURN PIPE TO POWER STEERING RESERVOIRM18
- Refill the power assisted steering system using the appropriate fluid.
Manual illustration 244000495DescriptionQty.ComponentTypeClassification
.TUTELA GI/A1.3 litriPOWER ASSISTED STEERING CIRCUITOilATF DEXRON 2 D LEV SAE 10 W
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Op. 7055B54 UNDER-ENGINE GUARD - R R- Connect the negative battery terminal.
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V
See in Op. 1008C32
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V
See in Op. 1008C32