FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

4420A68 SHACKLES FOR ONE L/H OR R/H REAR SUSPENSION LEAF SPRING - REPLACE

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift.- Working underneath the vehicle, using a jack, slightly raise the axle on the side the operation is being carried out on.1. Undo the leaf spring fixing bolts and remove them.2. Keep the leaf springs.
Manual illustration 244004055
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Check that the leaf springs are not damaged.- Place the leaf springs in position.- Fit the bolts fixing the leaf springs to the support, then screw in the nuts without tightening them.- Remove the vehicle from the lift.1. The definitive tightening of the bolts fixing the leaf springs to the supports should be carried out in design load conditions. Therefore the vehicle should be loaded over the rear axle so that the distance (L) between the buffer plane and the buffer support plane corresponds to the recommended figure (leaf spring in horizontal position).
Manual illustration 244000504SubjectValue
1Rear axle - Ducato 10 - 14mm
-Distance "L" between buffer plane and buffer support plane192
--Ducato 10 - 14
Manual illustration 244000504SubjectValue
1Rear axle - Ducato Maximm
-Distance "L" between buffer plane and buffer support plane197
--Ducato Maxi
- The following loads must be applied to the vehicle in the area of the rear axle to obtain the recommended distance.- Ducato 10 van and lorry: 850 kg- Ducato 10 panorama: 650 kg- Ducato 14 van: 1100 kg- Ducato 14 lorry: 1200 kg- Ducato Maxi van: 1250 kg- Ducato Maxi lorry: 1400 kg
Manual illustration 244004056
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Tighten the nuts fixing the leaf springs to the supports.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.14.2 - 20.6BoltLEAF SPRINGSM16x1.5
Manual illustration 244004057
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Remove the ballast.