Procedures

4450C10 FRONT PILLAR (ONE), L/H OR R/H COMPLETE WITH WHEEL HUB - R+R WITH WHEEL REMOVED - CHECK WHEEL GEOMETRY SEPARATELY

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Removing

- Position the vehicle on the lift.- Remove the front wheel.1. If fitted, undo the bolt (1a) and move the ABS sensor (1b).

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Release the staking (1a) for the nut collar from the key notches (1b).2. Undo the hub fixing nut.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Disconnect the bands (1a) for the brake pipes from the supports (1b).2. Undo the bolts fixing the brake caliper unit.3. Move the brake caliper unit.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Position and fasten the brake caliper unit in the wheel housing and secure it without detaching the brake pipes.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the bolts.2. Remove the brake disc.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the nut fastening the side steering rod track rod end.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Disconnect the track rod end for the side steering rod using the special tool.

	Description	Code	Function
1	Extractor	1.847.038.000	Track rod end extraction

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the bolts fixing the steering knuckle to the track rod end on the track control arm.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the bolt.2. Remove the shield.3. Gently tap the driveshaft to release it from the hub.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

1. Undo the bolts fixing the steering knuckle to the shock absorber.2. Remove the steering knuckle assembly.3. Keep the brake pipe mounting bracket.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Refitting

Removing

- Check that the steering knuckle assembly is not damaged.- Place the steering knuckle assembly and the brake pipe mounting bracket in position.- Tighten the bolts fixing the steering knuckle to the shock absorber.

	Value - daNm	Fastening	Component	Ø
.	17.4 - 25.2	Nut	FRONT SHOCK ABSORBER	M16x1.5

- Position the shield and tighten the bolt.- Tighten the bolts fixing the steering knuckle to the track rod end on the track control arm.

	Value - daNm	Fastening	Component	Ø
.	8.1 - 11.7	Bolt	FRONT STEERING KNUCKLE BALL JOINT	M12x1.25

- Tighten the nut for the side steering rod track rod end.

	Value - daNm	Fastening	Component	Ø
.	6.1 - 9.0	Nut	SIDE STEERING ROD	M12x1.25

- Position the brake disc.- Tighten the bolts.

	Value - daNm	Fastening	Component	Ø
.	1.1 - 2.0	Bolt	FRONT BRAKE DISCS	M8

- Place the caliper unit in position.- Tighten the new bolts fixing the brake caliper unit.

	Value - daNm	Fastening	Component	Ø
.	19 - 28 daNm	Bolt	FRONT BRAKE CALIPER BRACKET	M16x1.5

- Connect the brake pipe bands to the supports.- Tighten the new hub fixing nut (Ducato 10 - 14).

	Value - daNm	Fastening	Component	Ø
.	35.2 - 38.8	Nut	FRONT HUB	M28x1.5

- Tighten the new hub fixing nut (Ducato Maxi).

	Value - daNm	Fastening	Component	Ø
.	40.0 - 44.1	Nut	FRONT HUB	M33x1.5

1. Stake (1a) the nut collar as described below. The collar should be staked on the opposite side to the direction in which the nut is closed (1b) so that it is more difficult for the nut to be accidentally loosened.

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

- If removed, place the ABS sensor in position and secure it using the bolt.

	Value - daNm	Fastening	Component	Ø
.	0.8	Bolt	FRONT A.B.S. SENSOR	M6

- Refit the front wheel.- Remove the vehicle from the lift.- Check the front wheel geometry.