FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

5020M14 SUPPLEMENTARY INDEPENDENT HEATER UNIT, REMOVED - DISMANTLE AND REBUILD

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
1. At the bench, disconnect the inlet pipe loosening the fastening bands.
Manual illustration 244004191
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Undo the bolt securing the silencer fastening band to the independent heater unit.1. Remove the silencer with the drainage pipe for the independent heater unit.
Manual illustration 244004192
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Disconnect the electrical connectors for the wiring from the independent heater.2. Remove the wiring for the independent heater unit.
Manual illustration 244004193
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts fixing the independent heater unit bracket.2. Separate the mounting bracket from the independent heater unit.
Manual illustration 244004194
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Remove the electrical connections protective cover.2. Disconnect the electrical connectors.
Manual illustration 244004195
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts (1a) fixing the water pump bracket (1b).- Remove the band securing the flexible pipe to the pump.2. Remove the water pump.
Manual illustration 244004196
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts fixing the fan assembly.2. Remove the fan assembly.
Manual illustration 244004197
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fasten the fan assembly to the independent heater casing tightening the fixing bolts.- Place the water pump in the correct fitting position.- Fit the flexible pipe on the pump and secure it using the band.- Secure the water pump to the independent heater casing tightening the fixing bolt for the pump retaining band.- Connect the electrical connectors and fasten the protective cover.- Secure the independent heater unit mounting bracket to the heater casing tightening the fixing bolts.- Connect the wiring electrical connectors to the heater unit.- Fasten the drainage pipe to the heater tightening the securing band using the bolt.- Fasten the air inlet pipe to the heater using the retaining bands.