FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

5040C12 AIR CONDITIONER HOUSING - R R WITH FACIA DISCONNECTED

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE1. Remove the retaining bands.2. Disconnect the pipes from the heater tap.
Manual illustration 244004271
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the fixing bolts.2. Disconnect the air conditioning system pipes from the expansion valve connector.
Manual illustration 244004272
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Mark the control cables.1. Undo the fixing bolts.2. Disconnect the control cables.3. Remove the heater controls support.
Manual illustration 244004273
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Undo the bolts fixing the dashboard trim supporting crossmember.1. Disconnect the electrical connection for the fan resistance.
Manual illustration 244000463DescriptionConnector
1Passenger compartment air fan adjustment resistanceO030
2. Disconnect the electrical connection for the fan.
Manual illustration 244000463DescriptionConnector
2Passenger compartment air fanN085
3. Undo the lower fixing nut.
Manual illustration 244004274
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the nut (1a) and disconnect the earth (1b).
Manual illustration 244000463DescriptionConnector
1bPassenger dashboard earthC020
2. Undo the fixing bolt.
Manual illustration 244004275
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the fixing bolts.
Manual illustration 244004276
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Disconnect the electrical connection for the frost thermostat on the air conditioning casing.
Manual illustration 244000463DescriptionConnector
.Frost sensorK086
- Open the retaining bands and move the electrical wiring aside.- With the help of a second mechanic, lift up the dashboard trim supporting crossmember.- Remove the air conditioning casing.
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- With the help of a second mechanic, lift up the dashboard trim supporting crossmember and place the air conditioning casing in position.- Tighten the bolts fixing the dashboard trim supporting crossmember.- Tighten the bolts and the nut fixing the air conditioning casing.- Refit the electrical connections.
Manual illustration 244000463DescriptionConnector
.Frost sensorK086
Manual illustration 244000463DescriptionConnector
.Passenger compartment air fanN085
Manual illustration 244000463DescriptionConnector
.Passenger compartment air fan adjustment resistanceO030
- Place the earth in the wheel arch and tighten the fixing nut.
Manual illustration 244000463DescriptionConnector
.Passenger dashboard earthC020
- Position the wiring and secure it using the retaining bands.- Position the heater controls support.- Connect the control cables marked previously and tighten the fixing bolts.- Connect the air conditioning system pipes to the expansion valve connector and tighten the fixing bolts.- Connect the pipes to the heater tap and secure them using the retaining bands. Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM DEHYDRATE AND RECHARGE Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY