FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

5520C40 THERMOSTARTER - R.R.

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Disconnect the negative battery terminal.1. Open the fastening clips (1a) and release the vacuum pipe (1b).2. Undo the fixing nuts (2a) and remove the protective cover (2b).
Manual illustration 244004434
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the fixing nuts (1a) and remove the solenoid valve mounting bracket (1b) from its housing.2. Disconnect the electrical connection for the windscreen wiper motor.
[symbol: EL_COMP 01.jpg]DescriptionConnector
2Windscreen wiper motorN015
3. disconnect the electrical connection for the thermal starter solenoid valve.
[symbol: EL_COMP 02.jpg]DescriptionConnector
3Thermal starter solenoid valveL085
4. Disconnect the electrical connection for the thermal starter resistance.
[symbol: EL_COMP 03.jpg]DescriptionConnector
4Thermal starter resistanceO004
5. Disconnect the electrical connection for the air flow meter.
[symbol: EL_COMP 04.jpg]DescriptionConnector
5Air flow meterK041
- Free up the working area.
Manual illustration 244004439
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Proceed as described below for the removal of the thermal starter rigid fuel pipe:1. Undo connector (1a) and connector (1b) and remove the thermal starter rigid fuel pipe (1c).
Manual illustration 244004440
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Proceed as described below for the removal of the thermal starter resistance:- Remove the thermal starter rigid fuel pipe as described above.1. Undo the thermal starter resistance and remove it.
Manual illustration 244004441
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Proceed as described below for the removal of the thermal starter solenoid valve:- Remove the thermal starter rigid fuel pipe as described above.1. Undo the connector (1a) and disconnect the thermal starter solenoid fuel supply pipe (1b).2. undo the fixing bolts (2a) and remove the thermal starter solenoid valve (2b).
Manual illustration 244004442
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Proceed as described below for the removal of the thermal starter connector:- Remove the thermal starter rigid fuel pipe as described above.1. Open the securing band (1a) and disconnect the air pipe (1b).
Manual illustration 244004443
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Undo the fixing nuts and remove the mounting bracket underneath the connector.1. Undo the fixing nuts (1a) and remove the thermal starter connector (1b).
Manual illustration 244004444
Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Proceed as described below for the refitting of the thermal starter rigid fuel pipe:- Fit the thermal starter rigid fuel pipe in place and tighten the connector to the resistance and to the solenoid valve.- Proceed as described below for the refitting of the thermal starter resistance:- Tighten the thermal starter resistance in place.- Fit the thermal starter rigid fuel pipe as described above.- Proceed as described below for the refitting of the thermal starter solenoid valve:- Place the thermal starter solenoid valve in position and tighten the fixing bolts.- Fit the thermal starter rigid fuel pipe as described above.- Proceed as described below for the refitting of the thermal starter connector:- Fit the thermal starter connector mounting bracket and connector in place and tighten the fixing nuts.- Fit the thermal starter rigid fuel pipe as described above.- Place the solenoid valve mounting bracket in position and tighten the fixing nuts.- Connect the electrical connection for the windscreen wiper motor.
[symbol: EL_COMP 05.jpg]DescriptionConnector
-Windscreen wiper motorN015
- Connect the electrical connection for the thermal starter solenoid valve.
[symbol: EL_COMP 06.jpg]DescriptionConnector
-Thermal starter solenoid valveL085
- Connect the electrical connection for the thermal starter resistance.
[symbol: EL_COMP 07.jpg]DescriptionConnector
-Thermal starter resistanceO004
- Connect the electrical connection for the air flow meter.
[symbol: EL_COMP 08.jpg]DescriptionConnector
-Air flow meterK041
- Connect the electrical connection.- Fit the protective cover in place and tighten the nuts.- Fit the vacuum pipe on the cover fastening clips.- Connect the negative battery terminal.