FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1048B50 TURBO CHARGER INTERCOOLER - R + R

Engines: 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
1. Remove the air supply hose to the air/air heat exchanger (intercooler).
Manual illustration 244002745
Engines: 2.3 JTD 16V
- Draw off the fluid from the power assisted steering reservoir.1. Undo the bolts fixing the power assisted steering fluid reservoir mounting bracket.2. Disconnect the fluid pipes from the reservoir.- Seal the power assisted steering fluid reservoir pipes to prevent the fluid from escaping.3. Remove the power assisted steering fluid reservoir, complete with bracket, sideways.
Manual illustration 244002746
Engines: 2.3 JTD 16V
1. Remove the second section of the air supply hose to the air/air heat exchanger (intercooler).
Manual illustration 244002747
Engines: 2.3 JTD 16V
1. Disconnect the electrical connection for the right front light cluster.
Manual illustration 244000463DescriptionConnector
1Right headlampF011
2. Disconnect the bands at the two ends and remove the air pipe from the air/air heat exchanger to the intake manifold.
Manual illustration 244002748
Engines: 2.3 JTD 16V
1. Disconnect the recirculation pipe from the engine coolant reservoir.
Manual illustration 244002749
Engines: 2.3 JTD 16V
1. Undo the bolts (1a) fixing the air heat exchanger upper bracket (1b) to the upper crossmember.2. Lift up the air heat exchanger and remove it.
Manual illustration 244002750
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the air heat exchanger in the housing.- Tighten the bolts fixing the air heat exchanger upper bracket to the upper crossmember.- Connect the recirculation pipe to the engine coolant reservoir.- Fit the air pipe from the air/air heat exchanger to the intake manifold.- Connect the electrical connection for the right front light cluster.
Manual illustration 244000463DescriptionConnector
.Right headlampF011
- Fit the second section of the air supply hose to the air/air heat exchanger (intercooler).- Fit the power assisted steering fluid reservoir, complete with bracket.- Connect the fluid pipes to the reservoir.- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket.- Fit the air supply hose to the air/air heat exchanger (intercooler).- Refill the power assisted steering system using the appropriate fluid.
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Disconnect the negative battery terminal. See in Op. 1048B14 Op. 1048B20 AIR DELIVERY SLEEVE FROM HEAT EXCHANGER TO RIGID PIPE - REPLACE1. Undo the fixing bolts (1a) and place the power assisted steering fluid reservoir assembly and mounting bracket (1b) outside of the work area.
Manual illustration 244002751
Engines: 2.8 JTD 8V
1. Disconnect the right front light cluster electrical connection.
Manual illustration 244000463DescriptionConnector
1Right headlampF011
Manual illustration 244002752
Engines: 2.8 JTD 8V
1. Undo the fixing bolts (1a) and remove the bracket (1b).2. Remove the heat exchanger.
Manual illustration 244002753
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the air/air heat exchanger in the housing.- Fit the mounting bracket and tighten the fixing bolts.- Connect the right front light cluster electrical connection.
Manual illustration 244000463DescriptionConnector
.Right headlampF011
- Position the power assisted steering fluid reservoir assembly and mounting bracket and tighten the fixing bolts. Op. 1048B20 AIR DELIVERY SLEEVE FROM HEAT EXCHANGER TO RIGID PIPE - REPLACE See in Op. 1048B14- Connect the negative battery terminal.