FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1060E10 PRESSURE PUMP - R R

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B10 See in Op. 1060E301. Disconnect the bands at the end of the pipe and remove the pipe complete with air supply from the turbocharger to the intercooler.
Manual illustration 244002781
Engines: 2.3 JTD 16V
1. Undo the connector for the pipe from the return manifold.2. Undo the bolt fixing the pipe to the mounting bracket.3. Undo the connector for the pipe from the presure pump.4. Remove the pipe from the pressure pump to the fuel manifold.
Manual illustration 244002782
Engines: 2.3 JTD 16V
1. Disconnect the electrical connection for the fuel pressure regulator.
Manual illustration 244000463DescriptionConnector
1Fuel pressure regulatorN077
2. Undo the connectors (2a) and (2b) and disconnect the fuel inlet pipe (2c), the injector recirculation pipe (2d) and the fuel supply pipe to the return manifold (2e) from the connector on the pump.
Manual illustration 244002783
Engines: 2.3 JTD 16V
- Position a suitable container for collecting the oil in the filter under the oil filter.1. Undo and remove the engine oil filter.- Collect the oil that comes out of the crankcase and the filter cartidge.
Manual illustration 244002784
Engines: 2.3 JTD 16V
1. Undo the connector and disconnect the fuel pipe from the pressure pump.2. Undo the bolts fixing the pump to the support.3. Remove the pressure pump.
Manual illustration 244002785
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Position the pressure pump on the support.- Tighten the bolts fixing the pump to the support to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5NutPRESSURE PUMPM8
- Connect the fuel inlet pipe to the pump.- Fit a new engine oil filter, tightening it by hand.- Connect the fuel pipes disconnected previously to the pressure pump.- Connect the electrical connection for the fuel pressure regulator.
Manual illustration 244000463DescriptionConnector
.Fuel pressure regulatorN077
- Fit the new pipe from the pressure pump to the fuel manifold.- Tighten the connectors on the pressure pump and the return manifold to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14X1.5
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM12X1.5
- Fit the pipe complete with air supply from the turbocharger to the air/air heat exchanger. See in Op. 1032B10 See in Op. 1032D12 See in Op. 1092A10 Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
See in Op. 1048B14 See in Op. 1048B22 See in Op. 1060F201. Undo the fixing bolts (1a) and move the power assisted steering fluid reservoir and mounting bracket (1a) away from the work area.
Manual illustration 244002786
Engines: 2.8 JTD 8V
1. Disconnect the electrical connection for the fuel pressure regulator.
Manual illustration 244000463DescriptionConnector
1Fuel pressure regulatorN077
Manual illustration 244000463DescriptionConnector
2Injection pump third piston deactivation solenoid valveL005
2. Disconnect the electrical connection for the pressure pump third piston deactivating solenoid valve.3. Disconnect the rapid connectors for the fuel pipes.
Manual illustration 244002787
Engines: 2.8 JTD 8V
1. Undo the fixing nuts.2. Remove the pressure pump from the housing on the support.
Manual illustration 244002788
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Position the pressure pump on the support.- Tighten the nuts fixing the pressure pump to the mounting to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5NutPRESSURE PUMPM8
- Connect the fuel pipes to the pump.
Manual illustration 244000463DescriptionConnector
.Fuel pressure regulatorN077
- Connect the electrical connection for the fuel pressure regulator.- Connect the electrical connection for the pressure pump third piston deactivating solenoid valve.
Manual illustration 244000463DescriptionConnector
.Injection pump third piston deactivation solenoid valveL005
- Fit the power assisted steering fluid reservoir in place and tighten the fastenings. See in Op. 1060F20 See in Op. 1048B22 See in Op. 1048B14
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092G10 SINGLE ENGINE BELT R R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B10 See in Op. 1060E301. Disconnect the electrical connection for the fuel pressure regulator.
Manual illustration 244000463DescriptionConnector
1Fuel pressure regulatorN077
2. Disconnect the electrical connection for the pressure pump third piston deactivating solenoid valve.
Manual illustration 244000463DescriptionConnector
2Injection pump third piston deactivation solenoid valveL005
3. Disconnect the fuel pipe rapid connectors.
Manual illustration 244002789
Engines: 2.0 JTD 8V
1. Undo the connector on the pump and the connector on the fuel manifold.2. Remove the fuel supply pipe from the pump to the manifold.
Manual illustration 244002790
Engines: 2.0 JTD 8V
1. Raise the lift and undo the lower bolt fixing the pump to the support.- Lower the lift.2. Undo the nut and the bolt fixing the pump to the support.3. Remove the pressure pump.
Manual illustration 244002791
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Position the pressure pump on the support.- Tighten the bolts fixing the pump to the support to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,3NutPRESSURE PUMPM8
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,3BoltPRESSURE PUMPM8
- Fit the new pipe from the pressure pump to the fuel manifold.- Tighten the connectors on the pressure pump and on the return manifold to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLD-
- Connect the fuel pipes to the pump.- Connect the electrical connection for the fuel pressure regulator.
Manual illustration 244000463DescriptionConnector
.Fuel pressure regulatorN077
- Connect the electrical connection for the pressure pump third piston deactivating solenoid valve.
Manual illustration 244000463DescriptionConnector
.Injection pump third piston deactivation solenoid valveL005
See in Op. 1060E30 See in Op. 1032B10 See in Op. 1032D12 Op. 1092G10 SINGLE ENGINE BELT R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.