Procedures

1060E30 PRESSURE PUMP PULLEY - R R

Engines: 2.0 JTD 8V, 2.3 JTD 16V

Engines: 2.3 JTD 16V

Removing

- Position the vehicle on a lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B101. Using the tool (1a) with pins, stop the rotation of the pulley and undo the fixing nut (1b).

	Description	Code	Function
1a	Counter-torque	1.870.815.000	Timing pulley lock

	Description	Code	Function
1a	Pins for counter-torque	1.870.836.000	Timing pulley lock

Engines: 2.3 JTD 16V

1. Fit the extractor securing it to the pulley.

	Description	Code	Function
1	Extractor	1.870.855.000	Pressure pump control pulley removal

2. Acting on the hexagonal part of the reaction pin (2a), tighten the pressure pump pulley (2b) until it is extracted.

Engines: 2.3 JTD 16V

- Fit the pressure pump pulley.- Using the tool for stopping the rotation, tighten the nut fixing the pressure pump drive pulley to torque.

	Description	Code	Function
.	Counter-torque	1.870.815.000	Timing pulley lock

	Description	Code	Function
.	Pins for counter-torque	1.870.836.000	Timing pulley lock

	Value - daNm	Fastening	Component	Ø
.	7	Bolt	PRESSURE PUMP CONTROL PULLEY	M14X1.5

See in Op. 1032B10 See in Op. 1032D12 See in Op. 1092A10 Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP Op. 7055B54 UNDER-ENGINE GUARD - R R

Engines: 2.0 JTD 8V

- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092G10 SINGLE ENGINE BELT R R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B101. Undo the fixing nut (1b) using the tool (1a).

	Description	Code	Function
1a	Counter-torque	1.860.831.000	Timing pulley lock

	Description	Code	Function
.	Counter-torque	1.860.831.001	Timing pulley lock

Engines: 2.0 JTD 8V

1. Fit the extractor complete with pins fastening it to the pulley.

	Description	Code	Function
1	Extractor	1.860.954.001	Pressure pump control pulley removal

	Description	Code	Function
1	Reaction pins	1.860.954.002	Pressure pump control pulley removal

2. Acting on the hexagonal part of the reaction pin (2a), tighten the pressure pump pulley (2b) until it is extracted.

Engines: 2.0 JTD 8V

- Fit the pressure pump pulley.- Using the tool for stopping the rotation, tighten the nut fixing the pressure pump drive pulley to torque.

	Description	Code	Function
.	Counter-torque	1.860.831.000	Timing pulley lock

	Description	Code	Function
.	Counter-torque	1.860.831.001	Timing pulley lock

	Value - daNm	Fastening	Component	Ø
.	2	Nut	PRESSURE PUMP CONTROL PULLEY	-

See in Op. 1032B10 See in Op. 1032D12 See in Op. 1092A10 Op. 1092G10 SINGLE ENGINE BELT R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 7055B54 UNDER-ENGINE GUARD - R R