FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

4130B42 RETURN PIPE FROM POWER STEERING CASE TO POWER STEERING FLUID RESEVIOR R R

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R- Position a suitable container under the power assisted steering box to collect the fluid.1. Undo the connector (1a) and disconnect the return pipe (1b) from the power assisted steering box.- Release the pipe from the retaining springs on the power assisted steering box.
Manual illustration 244004016
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Release the flexible section of the pipe from the lower retaining bands along the bodyshell.- Lower the lift.1. Disconnect the bands retaining the coolant pipe to the cylinder head and the radiator.2. Remove the electrical connection from its seat on the reservoir.3. Undo the nuts fixing the expansion tank.4. Disconnect pipe (4a) carrying fluid to the coolant pump and remove expansion tank (4b).
Manual illustration 244004017
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
1. Undo the bolts securing the power steering fluid reservoir bracket.2. Disconnect the fluid pipes from the reservoir.3. Remove the power assisted steering fluid reservoir complete with bracket.
Manual illustration 244004018
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
- Raise the lift.- Remove the complete return assembly from the lower part of the vehicle.
Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the return pipe from the power assisted steering box to the reservoir via the lower part of the vehicle.- Lower the vehicle.- Fit the power assisted steering fluid reservoir and connect the two pipes to it.- Tighten the bolts fixing the mounting bracket to the crossmember.- Fit the engine cooling reservoir and tighten the retaining nuts.- Connect the hose to the rigid section of the coolant inlet pipe to the reservoir.- Connect both recirculation pipes leading from the cylinder head and from the radiator to the reservoir.- Raise the lift and secure the return pipe to the bands on the side panel.- Tighten the connector to the power assisted steering box.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.6,3NutRETURN PIPE TO POWER STEERING RESERVOIRM18
Op. 0010T21 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES FRONT WHEEL TOW-IN ADJUSTMENT IF NECESSARY Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.