Procedures

1020D14 FRONT CRANK SHAFT OIL SEAL COVER - R + R AND REPLACE SEALS FOR VERSIONS WITH OIL PUMP ON CRANK SHAFT, TIMING SIDE

Engines: 2.0 JTD 8V, 2.3 JTD 16V

Engines: 2.3 JTD 16V

Removing

Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B10 See in Op. 1032B44- Position a suitable container under the vehicle to collect the engine oil.- Undo the oil plug on the sump and drain the engine oil into the container.1. Loosen the lower alternator retaining bolts.- Lower the vehicle.2. Undo the upper alternator retaining bolt and pull downward.

Engines: 2.3 JTD 16V

1. Undo the bolts securing the front crankshaft oil seal cover.2. Break the collar and disconnect the rigid pipe from its connection on the front cover.3. Remove the front crankshaft oil seal cover from its seat.- Recover the underlying gasket.

Engines: 2.3 JTD 16V

Refitting

Removing

- Fit a new front crankshaft cover gasket.- Remove the oil sealing ring from its seat on the front cover.- Fit the front cover with built-in oil pump (1a) and centre on the crankshaft using tool (1b).

	Description	Code	Function
1b	Locator	99396037	Tool for locating front crankshaft cover

Engines: 2.3 JTD 16V

1. Tighten the bolts securing the front cofver to the crankcase to torque, following the tightening order shown.

	Value - daNm	Fastening	Component	Ø
.	1	Bolts	FRONT COVER CRANKSHAFT	M6

Engines: 2.3 JTD 16V

1. Tighten the tool threaded pin until it comes into contact with the drive gear seat on the crankshaft.2. Position a new oil seal in its seat.3. Position installing tool (3a) in contact with the oil seal and fully fit the oil seal into its seat on the front cover by screwing into nut (3b).

	Description	Code	Function
1b	Fitting tool	99346254	Front cover gasket fitting

Engines: 2.3 JTD 16V

- Position the alternator in its seat and tighten the upper alternator retaining bolt to torque.

	Value - daNm	Fastening	Component	Ø
.	(Lower) 4.9	Bolt	ALTERNATOR ASSEMBLY	M10

- Tighten the upper alternator retaining bolt to torque.

	Value - daNm	Fastening	Component	Ø
.	(upper) 4.9	Bolt	ALTERNATOR ASSEMBLY	M10

See in Op. 1032B44 See in Op. 1032B10 See in Op. 1032D12 See in Op. 1092A10 Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP Op. 0010T10 ENGINE OIL CHECK LEVEL AND TOP UP Op. 7055B54 UNDER-ENGINE GUARD - R R

Engines: 2.0 JTD 8V

Removing

Refitting

- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092G10 SINGLE ENGINE BELT R R See in Op. 1092A10 See in Op. 1032D12 See in Op. 1032B10 See in Op. 1032B44 Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION1. Undo the bolts securing the front crankshaft oil seal cover.2. Remove the front crankshaft oil seal cover from its seat.

Engines: 2.0 JTD 8V

Refitting

Removing

- Remove the oil sealing ring from its seat on the front cover.- Apply sealant to the front cover.

	Description	Qty.	Component	Type	Classification
.	DOW CORNING 7091	-	FRONT COVER CRANKSHAFT	Silicone sealant	-

- Fit the cover and tighten the fixing bolts to the recommended torque.

	Value - daNm	Fastening	Component	Ø
.	1,5	Bolt	FRONT COVER CRANKSHAFT	-

1. Fit the seal using the tool.

	Description	Code	Function
.	Fitting tool	1.860.855.000	Fitting crankshaft front oil seal

Engines: 2.0 JTD 8V

Op. 1020A20 CRANK CASE OIL SUMP - R + R CLEAN SEALS FOR SEALANT APPLICATION See in Op. 1032B44 See in Op. 1032B10 See in Op. 1032D12 See in Op. 1092A10 Op. 1092G10 SINGLE ENGINE BELT R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.