FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1820B46 HOSE FROM CLUTCH PUMP - R R

Engines: 2.0 16V, 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift.- Remove the protective cap from the bleed valve on one of the front brake calipers.- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.- Operate the brake pedal until the brake/clutch reservoir is drained.1. Working from inside the vehicle, act on the locking spring (1a) and disconnect the rigid pipe (1b) from the master cylinder (pump).
Manual illustration 244003272
Engines: 2.0 16V
See in Op. 1048A21 Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.- Remove the pipe from the engine compartment.
Manual illustration 244003273
Engines: 2.0 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the pipe in the housing in the engine compartment.- Connect the pipe to the clutch release cylinder. Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R See in Op. 1048A21- Connect the rigid pipe to the master cylinder (pump) and secure it using the spring. Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift.- Remove the protective cap from the bleed valve on one of the front brake calipers.- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.- Operate the brake pedal until the brake/clutch reservoir is drained.1. Working from inside the vehicle, act on the locking spring (1a) and disconnect the rigid pipe (1b) from the master cylinder (pump).
Manual illustration 244003274
Engines: 2.0 JTD 8V
See in Op. 1048A21 See in Op. 1048A501. Release the retaining springs (1a) and remove the cover (1b).2. Remove the filter element.3. Disconnect the electrical connection (3a) for the air flow meter (3b).
Manual illustration 244000463DescriptionConnector
3aAir flow meterK041
4. Undo the fixing nuts (4a) and remove the air filter casing (4b).
Manual illustration 244003275
Engines: 2.0 JTD 8V
1. Lift up the spring (1a) and disconnect the pipe (1b) from the vibration damper (1c).- Remove the pipe from the engine compartment.
Manual illustration 244003276
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the pipe in the housing in the engine compartment.- Connect the pipe to the clutch release cylinder.- Fit the air filter casing and tighten the nuts fixing it to the mounting bracket.- Connect the electrical connection for the air flow meter.
Manual illustration 244000463DescriptionConnector
.Air flow meterK041
- Fit the filter element.- Fit the cover and secure it using the springs. See in Op. 1048A50 See in Op. 1048A21- Connect the rigid pipe to the master cylinder (pump) and secure it using the spring. Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift.- Remove the protective cap from the bleed valve on one of the front brake calipers.- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.- Operate the brake pedal until the brake/clutch reservoir is drained.1. Working from inside the vehicle, act on the locking spring (1a) and disconnect the rigid pipe (1b) from the master cylinder (pump).
Manual illustration 244003277
Engines: 2.3 JTD 16V
See in Op. 1048A501. Undo the bolts fixing the air filter casing mounting bracket.2. Undo the bolt fixing the air filter casing to the bracket joined to the windscreen washer fluid reservoir.3. Remove the air filter casing from the engine compartment.
Manual illustration 244003278
Engines: 2.3 JTD 16V
1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.- Raise the vehicle.- Remove the pipe from the engine compartment.
Manual illustration 244003279
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the pipe in the housing in the engine compartment.- Connect the pipe to the clutch release cylinder.- Fit the air filter casing and tighten the nuts fixing it to the mounting and to the screen washer fluid reservoir. See in Op. 1048A50- Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on a lift.- Remove the protective cap from the bleed valve on one of the front brake calipers.- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.- Operate the brake pedal until the brake/clutch reservoir is drained.1. Working from inside the vehicle, act on the locking spring (1a) and disconnect the rigid pipe (1b) from the master cylinder (pump).
Manual illustration 244003280
Engines: 2.8 JTD 8V
See in Op. 1048A21 Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R1. Release the retaining springs (1a) and remove the cover (1b).2. Remove the filter element.3. Disconnect the electrical connection (3a) for the air flow meter (3b).
Manual illustration 244000463DescriptionConnector
3aAir flow meterK041
4. Undo the fixing nuts (4a) and remove the air filter casing (4b).
Manual illustration 244003281
Engines: 2.8 JTD 8V
1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.- Remove the pipe from the engine compartment.
Manual illustration 244003282
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the pipe in the housing in the engine compartment.- Connect the pipe to the clutch release cylinder.- Fit the air filter casing and tighten the nuts fixing it to the mounting bracket.- Connect the electrical connection for the air flow meter.
Manual illustration 244000463DescriptionConnector
.Air flow meterK041
- Fit the filter element.- Fit the cover and secure it using the springs. Op. 1048A41 SLEEVE FROM DEBIMETER TO TURBOCHARGER - R R See in Op. 1048A21- Connect the rigid pipe to the master cylinder (pump) and secure it using the spring. Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR