FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

4130B20 POWER STEERING PUMP R R

Engines: 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V
Engines: 2.0 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092G10 SINGLE ENGINE BELT R R1. Undo the connector, break the band and disconnect the fluid pipes from the power assisted steering pump.2. Undo the fixing bolts.3. Remove the power assisted steering pump complete with pulley.
Manual illustration 244003993
Engines: 2.0 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the power assisted steering pump tightening the fixing bolts to torque.- Connect the two pipes to the power assisted steering pump. Op. 1092G10 SINGLE ENGINE BELT R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE Op. 7055B54 UNDER-ENGINE GUARD - R R- Remove the vehicle from the lift.
Engines: 2.3 JTD 16V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R Op. 5530A10 ALTERNATOR - R+R1. Disconnect the oil pipe from the power steering pump and drain the power steering system into a suitable container.- Reconnect the power steering fluid pipe.
Manual illustration 244003994
Engines: 2.3 JTD 16V
1. Undo the fixing nuts (1a) and separate the ridid middle section of the exhaust pipe from the turbocharger hose flange (1b).2. Undo the bolts fixing the rear flange (2a) and remove the rigid middle section (2b) of the exhaust pipe.
Manual illustration 244003995
Engines: 2.3 JTD 16V
1. Undo the connector (1a), break the band (1b) and disconnect the fluid pipes from the power assisted steering pump.
Manual illustration 244003996
Engines: 2.3 JTD 16V
1. Undo the fixing bolt.2. Remove the auxiliary drivebelt mobile tensioner.
Manual illustration 244003997
Engines: 2.3 JTD 16V
1. Undo the fixing bolts (1a) and remove the power assisted steering pump complete with support and pulley (1b).
Manual illustration 244003998
Engines: 2.3 JTD 16V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the power assisted steering pump complete with support and pulley and tighten the fixing bolts to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,5BoltPOWER STEERING PUMPM8
- Fit the auxiliary drivebelt mobile tensioner.- Tighten the mobile tensioner retaining bollt to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.5BoltALT./AUXILIARY DRIVEBELT MOBILE VARIOUSM8
- Connect the two fluid pipes to the power assisted steering pump.- Fit the exhaust pipe attachment to the engine.- Tighten the bolts fixing the flange to the rear exhaust silencer.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2,6BoltsREAR SILENCER EXHAUSTM8
- Tighten the nuts fixing the exhaust pipe to the turbocharger to torque.
Manual illustration 244000559Value - daNmFasteningComponentØ  
.2.6NutsEXHAUST PIPE TO ENGINEM8
Op. 5530A10 ALTERNATOR - R+R Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE
Engines: 2.8 JTD 8V

RemovingManual illustration 20

RefittingManual illustration 21
- Position the vehicle on the lift. Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R Op. 1092B51 ALTERNATO/WATER PUMP DRIVE BELT - R+R FOR VERSIONS WITH AIR CONDITIONER1. Break the band (1a) and disconnect the fluid pipe (1b) from the power assisted steering pump.2. Undo the connector (2a) and disconnect the fluid pipe (2b) from the pump.3. Undo the fixing nuts.4. Remove the power assisted steering pump complete with pulley.
Manual illustration 244003999
Engines: 2.8 JTD 8V

RefittingManual illustration 21

RemovingManual illustration 20
- Fit the power assisted steering pump tightening the nuts bolts to torque.- Connect the two pipes to the power assisted steering pump. Op. 1092B51 ALTERNATO/WATER PUMP DRIVE BELT - R+R FOR VERSIONS WITH AIR CONDITIONER Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R Op. 4450B04 RIGHT FRONT WHEEL R R Op. 7055B54 UNDER-ENGINE GUARD - R R Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE- Remove the vehicle from the lift.