FIAT / DUCATO 244eLearn workshop manual · English · Offline edition
Procedures

1043A06 GPL TANK COMPLETE WITH SUBMERGED FUEL TANK AND VALVE UNIT R R

Engines: 2.0 16V
Engines: 2.0 16V

RemovingManual illustration 20

RefittingManual illustration 21
Drain the section of pipe from the repressurizing filler to the tank and the LPG supply and return pipes from the tank to the solenoid valve assembly / G4-G5, following the procedure and the instructions described below:Op. 1043A02 LPG SYSTEM LINES PIPE DRAINING OPERATIONSReturn the vehicle to the workshop and place on a lift.Disconnect the negative battery terminal.Op. 1043E12 GPL TANK GUARD PROTECTION R R1. Disconnect the electrical connector for the tank supply device (1a).
[symbol: elettrico.tif]DescriptionConnector
1aDevice for electric supply of LPG tankM017
Manual illustration 244006777
Engines: 2.0 16V
1. Undo the connector (2a) for the LPG filler pipe (2b) keeping the connector (2c) locked.
Manual illustration 244006778
Engines: 2.0 16V
1. Undo the connectors (1a) keeping the connectors (1b) locked.2. Disconnect the LPG supply and return pipes.
Manual illustration 244006779
Engines: 2.0 16V
Position the tool for supporting the tank on a hydraulic lift designed to support the weight of the tank and suitably protected so as not to spoil the paintwork; place the tool under the LPG canister.
[symbol: attrezzi.tif]DescriptionCodeFunction
-Support1.870.833.000LPG tank removal
1. Undo the bushes (1a) housing the guard fixing bolts and the fixing nuts (1b), keep the bushes and the nuts and remove the collars (1c).Lower the hydraulic lift and remove the tank complete with supply and return pipes and electrical wiring.
Manual illustration 244006781
Engines: 2.0 16V
With the help of a second operator, remove the tank complete with supply and return pipes and electrical wiring; position the tank on suitable supports.
Engines: 2.0 16V

RefittingManual illustration 21

RemovingManual illustration 20
- With the aid of a second operator, position the LPG tank on the support tool.
[symbol: attrezzi.tif]DescriptionCodeFunction
-Support1.870.833.000LPG tank removal
1. Raise the tool carefully and position the tank in the special housing aligning the reference plates with the underbody.
Manual illustration 244006783
Engines: 2.0 16V
Fit the collars and tighten the nuts and spacers to the recommended torque.
[symbol: coppie.tif]Value daNmFasteningComponentØ  
-4NutM12 X 1.5
[symbol: coppie.tif]Value daNmFasteningComponentØ  
-4SpacerM12 X 1.5
Remove the support tools from underneath the tank.
[symbol: attrezzi.tif]DescriptionCodeFunction
-Support1.870.833.000LPG tank removal
Connect the LPG supply and return pipes and tighten the connectors to the recommended torque.
[symbol: coppie.tif]Value daNmFasteningComponentØ  
-1.5ConnectorM10 X 1
Connect the 80% filler solenoid valve to the LPG supply pipe and tighten the connector to the recommended torque.
[symbol: coppie.tif]Value daNmFasteningComponentØ  
-2.5ConnectorM12 X 1
Connect the electrical connector for the LPG tank supply device.
[symbol: elettrico.tif]DescriptionConnector
-Device for electric supply of LPG tankM017
Op. 1043A04 GPL SYSTEM AND PIPES CHECK FOR LEAKSOp. 1043E12 GPL TANK GUARD PROTECTION R RConnect the negative battery terminal.Remove the vehicle from the lift.